Tag Archives: excavator chain roller

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

Customization Options:

Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

  • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
  • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
  • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
  • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
  • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

Benefits of Customization:

Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

  • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
  • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
  • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
  • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

Consult with Manufacturers:

When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2023-12-20

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

Compatibility:

Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

Number of Segments:

Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

Alignment:

Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

Maintenance:

Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

Benefits of Segment Sprockets:

Replacing traditional sprockets with segment sprockets can offer several advantages:

  • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
  • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
  • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
  • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

Consultation:

If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

segment sprocket

Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

Key Considerations:

  • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
  • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
  • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
  • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
  • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
  • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

segment sprocket

How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

  • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
  • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
  • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
  • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2023-10-17

China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

segment sprocket

Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

Customization Options:

Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

  • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
  • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
  • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
  • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
  • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

Benefits of Customization:

Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

  • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
  • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
  • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
  • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

Consult with Manufacturers:

When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

segment sprocket

Noise and Vibration Levels in Segment Sprocket Systems

The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

  • Noise Levels:
  • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

    • Use high-quality segment sprockets made from materials with noise-dampening properties.
    • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
    • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
  • Vibration Levels:
  • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

    • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
    • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
    • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
    • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
  • Noise and Vibration Dampening Measures:
  • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

    • Use noise-absorbing materials or coatings on the segment sprockets.
    • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
    • Implement proper lubrication to reduce friction and dampen noise.
    • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

    Impact of Proper Maintenance:

    Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

    Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

    segment sprocket

    Advantages of Using Segment Sprockets in Certain Machinery or Equipment

    Segment sprockets offer several advantages in certain machinery and equipment applications, making them a preferred choice in various industrial settings. These advantages stem from their unique design and functionality. Here are the key benefits of using segment sprockets:

    • Easy Installation and Replacement: The segmented construction of segment sprockets allows for straightforward installation and replacement. Each segment can be individually mounted onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of segment sprockets enables fine-tuning of the sprocket’s alignment with the chain or belt. This feature is particularly beneficial in conveyor systems, where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.
    • Customization: Segment sprockets can be customized or modified to fit specific machinery or equipment, offering flexibility in design and adaptation to various industrial processes.
    • Wide Applicability: Segment sprockets find extensive use in conveyor systems, material handling equipment, and other applications where quick sprocket replacement or precise alignment is crucial.

    The advantages of segment sprockets make them particularly well-suited for industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness contribute to improved productivity and reduced maintenance efforts in such applications.

    However, it’s essential to note that while segment sprockets offer various benefits, they may not be suitable for all machinery or equipment. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their higher load-carrying capacity and durability.

    In summary, the advantages of using segment sprockets in certain machinery and equipment lie in their easy installation, quick adjustment, and cost-effectiveness, making them valuable components in industrial settings where frequent sprocket changes or precise alignment are essential.

    China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by CX 2023-08-01

China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

segment sprocket

Materials Used for Manufacturing Segment Sprockets and Their Properties

Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
  • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
  • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
  • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
  • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
  • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
  • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

segment sprocket

Noise and Vibration Levels in Segment Sprocket Systems

The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

  • Noise Levels:
  • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

    • Use high-quality segment sprockets made from materials with noise-dampening properties.
    • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
    • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
  • Vibration Levels:
  • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

    • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
    • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
    • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
    • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
  • Noise and Vibration Dampening Measures:
  • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

    • Use noise-absorbing materials or coatings on the segment sprockets.
    • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
    • Implement proper lubrication to reduce friction and dampen noise.
    • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

    Impact of Proper Maintenance:

    Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

    Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

    segment sprocket

    What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

    A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

    Key Characteristics of Segment Sprockets:

    • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
    • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
    • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
    • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

    Advantages of Segment Sprockets:

    • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
    • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
    • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
    • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

    It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

    In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

    China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by CX 2023-07-31

China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

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Customized Request

China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2023-07-31

China Good quality Freewheel Sprocket Roller Chain Ordinary Galvanize Motorcycle for Bulldozer 72t 29mmfreewheel Stainless Steel Excavator Plastic Bobcat Mountain Bike One Way manufacturer

Product Description

 

       freewheel sprocket roller chain ordinary galvanize motorcycle for bulldozer 72t             29mmfreewheel stainless steel excavator plastic bobcat mountain bike 1 way

 Manufacturer of Sprocket, Chain sprockets, wheel and sprocket, drive sprocket, sprocket wheel, taper lock sprocket, gear sprocket, idle sprocket, motorcycle sprocket and stainless steel sprocket, can interchange and replace with martin size sprocket, jt size sprockets, did size chain sprocket and so on.

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

sprocket

Sprocket Basics

When it comes to sprockets, it’s important to understand the basics of design. This includes chain size and number of teeth. The number of teeth will vary depending on the type of chain and application. When determining the number of teeth, the angle between the teeth should be at least 360 degrees.

size

There are many factors to consider when choosing the correct sprocket size. The first thing to do is to determine if the sprocket is a double sprocket or a single sprocket. Also available in a variety of sizes. To determine the exact size, you should measure the distance between the grooves of the sprocket teeth and their opposite tooth slots. The distance between these two points is called the caliper diameter.
The size of the sprockets also varies depending on the type of chain. Large sprockets have arms, while smaller sprockets usually don’t. The arms reduce weight and inertia, making them more economical to operate. Some sprockets also have openings, which make them easier to assemble and disassemble. Some sprockets are also plated for a stronger construction. Some sprockets are manufactured with flame or induction hardened parts.
Sprockets are often used in conveyors, pallet conveyors and other conveying systems. The size of the sprocket should match the size of the chain. A caliper will help you determine if the sprocket has worn teeth. Another way to identify worn sprockets is to measure their diameter.
In addition to size, sprockets should have the correct pitch and center distance. This will help keep the roller chain taut. The chain should be clean and properly lubricated. There should be a small gap between the pin and bushing so that oil can pass through the sprocket and chain. In addition to this, the center-to-center distance between the chain and the sprocket should be at least 1.5 times the diameter of the sprocket.
The chain should have at least 17 teeth, which is common in the industry. Having smaller spacing will reduce mechanical losses and noise. However, larger sprocket sizes are best for applications with higher workloads.

Material

Sprockets are mechanical parts that mesh with the chain to move the chain. It is made of metal or reinforced plastic and usually resembles a gear. It is a gear design for a specific type of chain. Most sprocket and chain systems work the same way, although they vary in material and pitch.
There are three basic types of sprockets: single-strand, double-strand, and triple-strand. The length and number of teeth for each type are specified by various standards. For reference, the ISO-DIN standard is shown. Most sprockets are made of alloy steel and are case hardened and tempered in the tooth area. They also have a hub and a key for mounting.
Metal sprockets can be made of steel or aluminum alloys. While steel is a more durable material, aluminum sprockets are more attractive. Steel is the best material for long rides, while aluminum sprockets are better for casual riding.
In addition to automotive and industrial applications, sprockets are used in oil and gas, textile machinery, instrumentation and mechanical transmission. Many types of sprockets are interchangeable with each other. For added protection, they can also be galvanized to prevent rust. The main methods of galvanizing sprockets are hot-dip galvanizing and electro-galvanizing.
Sprockets are usually made of steel or aluminum. Their design is similar to that of gears, although they are more widely spaced than their counterparts. They can also span longer distances than gears, allowing them to be used for power transmission.
sprocket

Function

A chain drive is a common type of mechanical transmission in which sprockets are used to help reduce the speed of a moving object. Sprockets can have horizontal, vertical or inclined pitch and are usually used in pairs. The teeth of the sprocket mesh with the rollers on the drive chain, reducing the speed. These sprockets are usually made of metal, but can also be made of plastic or composite materials.
The role of the sprocket is to transmit motion from the output shaft of the engine to the rear wheels. For this, the front sprocket needs to rotate at the same speed as the engine output shaft. It can be mounted either on the drive track or on the front of the vehicle. A third sprocket can be connected to the drive track. In addition, the front sprocket is used to pull the drive chain. This will help transfer power from the engine to the rear wheels, allowing the motorcycle to travel forward. The side plates of the chain also help transmit chain tension.
The bushings are subjected to the tension applied to the chain as it passes through the sprockets thousands of times per minute. This puts pressure on the pin inside the bushing. Additionally, the pins must withstand bending and shearing forces transmitted from the plate to the bushing. The pins must also withstand impact and have high tensile strength. If the pin is worn, it will need to be replaced or repaired.
Sprockets power the chain-driven motion system and carry heavy loads. Proper selection of sprockets can prevent damage to your equipment. To do this, you need to select the appropriate sprocket based on the type of assembly and system specification.
sprocket

maintain

Sprocket maintenance is an important part of motorcycle maintenance. Failure to do so will result in frequent chain changes and additional costs. Regular maintenance of your chain will help ensure your chain will last 30,000 miles or more. By comparison, a poorly maintained chain only lasts 10,000 miles.
Checking the sprocket is very easy. First, remove the chain and align it. Next, check for any foreign objects. If you see a damaged sprocket, you need to replace it. If you can’t replace a worn sprocket, you can buy a new chain. However, the new chain will not last as long as the old one.
Check for signs of rust. Rust can form on the chain due to exposure to humidity and heat. When the pins or rollers get rusted, the seals are damaged. If the pins or rollers are rusted, it’s time to replace the chain.
Regular maintenance of the chain is important to prevent kinks and slippage. This can cause excessive wear on the sprockets and chain. If the teeth are worn, the chain will not be able to properly grip the sprocket, resulting in difficult shifting and severe vibration.
If your chain is several years old, it is important to lubricate it every few months to prevent rust. It is also important to clean the chain thoroughly before lubricating to keep it clean and lubricated. Non-petroleum-based cleaners can help remove grit that may have built up. If you use the chain for a long time, you will need to clean it every 300-600 miles.

China Good quality Freewheel Sprocket Roller Chain Ordinary Galvanize Motorcycle for Bulldozer 72t 29mmfreewheel Stainless Steel Excavator Plastic Bobcat Mountain Bike One Way     manufacturer China Good quality Freewheel Sprocket Roller Chain Ordinary Galvanize Motorcycle for Bulldozer 72t 29mmfreewheel Stainless Steel Excavator Plastic Bobcat Mountain Bike One Way     manufacturer
editor by CX