China high quality 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
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Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

  • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
  • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
  • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
  • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
  • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
  • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
  • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
  • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

segment sprocket

Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

Key Considerations:

  • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
  • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
  • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
  • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
  • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
  • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

segment sprocket

Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

  1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
  2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
  3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
  4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
  5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
  6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
  7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
  8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

China high quality 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China high quality 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2024-04-02