Tag Archives: roller sprocket

China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

Compatibility:

Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

Number of Segments:

Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

Alignment:

Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

Maintenance:

Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

Benefits of Segment Sprockets:

Replacing traditional sprockets with segment sprockets can offer several advantages:

  • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
  • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
  • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
  • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

Consultation:

If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

segment sprocket

Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

  • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
  • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
  • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
  • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
  • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
  • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
  • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

When to Replace Segment Sprockets:

The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

  • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
  • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
  • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
  • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
  • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by Dream 2024-05-15

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Materials Used for Manufacturing Segment Sprockets and Their Properties

Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
  • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
  • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
  • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
  • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
  • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
  • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

segment sprocket

Using Segment Sprockets in Precision Motion Control and Automation Systems

Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

  • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
  • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
  • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
  • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

Factors to Consider:

When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

  • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
  • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
  • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
  • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

Application Examples:

Segment sprockets find applications in various precision motion control and automation systems, including:

  • Robotic arms and pick-and-place systems
  • Automated manufacturing and assembly lines
  • Medical equipment and devices
  • High-precision positioning systems

By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

segment sprocket

Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

  1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
  2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
  3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
  4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
  5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
  6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
  7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
  8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by Dream 2024-05-10

China Standard 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

High-Speed Conveyor Systems:

In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

Heavy-Duty Conveyor Systems:

Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

Considerations for Using Segment Sprockets:

When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

  • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
  • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
  • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
  • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

segment sprocket

Safety Considerations when Working with Segment Sprockets in Conveyor Systems

When working with segment sprockets in conveyor systems, it’s essential to prioritize safety to prevent accidents and ensure the well-being of workers. Here are some key safety considerations:

  • Machine Guarding: Install proper machine guarding around the segment sprockets and conveyor system to prevent accidental contact with moving parts. Guards should be designed to minimize the risk of entanglement or pinch points.
  • Lockout/Tagout: Implement lockout/tagout procedures when performing maintenance, repairs, or adjustments on the conveyor system. This ensures that all power sources are isolated and de-energized to prevent unexpected startup or movement.
  • Training and Education: Provide comprehensive training to all personnel working with the conveyor system. This training should cover safe operating procedures, emergency protocols, and hazard recognition.
  • Proper Maintenance: Regularly inspect and maintain the segment sprockets and conveyor system to identify and address potential safety hazards such as wear, misalignment, or damaged components.
  • Personal Protective Equipment (PPE): Encourage and enforce the use of appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, for workers operating or maintaining the conveyor system.
  • Load Capacity Limits: Adhere to the load capacity limits of the conveyor system and segment sprockets to prevent overloading, which could lead to mechanical failures or accidents.
  • Safe Work Practices: Establish and enforce safe work practices, including clear communication, designated walkways, and safe material handling procedures.
  • Emergency Stop Buttons: Install easily accessible emergency stop buttons at various points along the conveyor system to enable immediate shutdown in case of emergencies.
  • Warning Signs and Labels: Use warning signs, labels, and floor markings to alert personnel to potential hazards and remind them of safety precautions.
  • Regular Inspections: Schedule regular inspections and maintenance of the conveyor system to identify and address safety concerns promptly.

By incorporating these safety considerations into the operation, maintenance, and design of the conveyor system with segment sprockets, you can create a safer working environment and reduce the risk of accidents or injuries. Remember to comply with local safety regulations and industry standards when implementing safety measures.

segment sprocket

Can You Explain the Working Principle and Function of a Segment Sprocket?

The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

Working Principle:

  • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
  • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
  • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

Function of Segment Sprockets:

Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

  • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
  • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
  • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
  • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

China Standard 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Standard 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by Dream 2024-05-09

China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Maintenance Requirements for Segment Sprockets to Ensure Longevity

Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

  • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
  • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
  • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
  • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
  • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
  • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
  • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
  • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

segment sprocket

Safety Considerations when Working with Segment Sprockets in Conveyor Systems

When working with segment sprockets in conveyor systems, it’s essential to prioritize safety to prevent accidents and ensure the well-being of workers. Here are some key safety considerations:

  • Machine Guarding: Install proper machine guarding around the segment sprockets and conveyor system to prevent accidental contact with moving parts. Guards should be designed to minimize the risk of entanglement or pinch points.
  • Lockout/Tagout: Implement lockout/tagout procedures when performing maintenance, repairs, or adjustments on the conveyor system. This ensures that all power sources are isolated and de-energized to prevent unexpected startup or movement.
  • Training and Education: Provide comprehensive training to all personnel working with the conveyor system. This training should cover safe operating procedures, emergency protocols, and hazard recognition.
  • Proper Maintenance: Regularly inspect and maintain the segment sprockets and conveyor system to identify and address potential safety hazards such as wear, misalignment, or damaged components.
  • Personal Protective Equipment (PPE): Encourage and enforce the use of appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, for workers operating or maintaining the conveyor system.
  • Load Capacity Limits: Adhere to the load capacity limits of the conveyor system and segment sprockets to prevent overloading, which could lead to mechanical failures or accidents.
  • Safe Work Practices: Establish and enforce safe work practices, including clear communication, designated walkways, and safe material handling procedures.
  • Emergency Stop Buttons: Install easily accessible emergency stop buttons at various points along the conveyor system to enable immediate shutdown in case of emergencies.
  • Warning Signs and Labels: Use warning signs, labels, and floor markings to alert personnel to potential hazards and remind them of safety precautions.
  • Regular Inspections: Schedule regular inspections and maintenance of the conveyor system to identify and address safety concerns promptly.

By incorporating these safety considerations into the operation, maintenance, and design of the conveyor system with segment sprockets, you can create a safer working environment and reduce the risk of accidents or injuries. Remember to comply with local safety regulations and industry standards when implementing safety measures.

segment sprocket

Advantages of Using Segment Sprockets in Certain Machinery or Equipment

Segment sprockets offer several advantages in certain machinery and equipment applications, making them a preferred choice in various industrial settings. These advantages stem from their unique design and functionality. Here are the key benefits of using segment sprockets:

  • Easy Installation and Replacement: The segmented construction of segment sprockets allows for straightforward installation and replacement. Each segment can be individually mounted onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
  • Quick Adjustment: The adjustable positioning of segment sprockets enables fine-tuning of the sprocket’s alignment with the chain or belt. This feature is particularly beneficial in conveyor systems, where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
  • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
  • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.
  • Customization: Segment sprockets can be customized or modified to fit specific machinery or equipment, offering flexibility in design and adaptation to various industrial processes.
  • Wide Applicability: Segment sprockets find extensive use in conveyor systems, material handling equipment, and other applications where quick sprocket replacement or precise alignment is crucial.

The advantages of segment sprockets make them particularly well-suited for industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness contribute to improved productivity and reduced maintenance efforts in such applications.

However, it’s essential to note that while segment sprockets offer various benefits, they may not be suitable for all machinery or equipment. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their higher load-carrying capacity and durability.

In summary, the advantages of using segment sprockets in certain machinery and equipment lie in their easy installation, quick adjustment, and cost-effectiveness, making them valuable components in industrial settings where frequent sprocket changes or precise alignment are essential.

China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by Dream 2024-05-08

China Hot selling 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

Compatibility:

Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

Number of Segments:

Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

Alignment:

Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

Maintenance:

Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

Benefits of Segment Sprockets:

Replacing traditional sprockets with segment sprockets can offer several advantages:

  • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
  • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
  • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
  • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

Consultation:

If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

segment sprocket

Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

Key Considerations:

  • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
  • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
  • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
  • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
  • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
  • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China Hot selling 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Hot selling 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by Dream 2024-05-07

China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Materials Used for Manufacturing Segment Sprockets and Their Properties

Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
  • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
  • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
  • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
  • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
  • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
  • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

segment sprocket

Safety Considerations when Working with Segment Sprockets in Conveyor Systems

When working with segment sprockets in conveyor systems, it’s essential to prioritize safety to prevent accidents and ensure the well-being of workers. Here are some key safety considerations:

  • Machine Guarding: Install proper machine guarding around the segment sprockets and conveyor system to prevent accidental contact with moving parts. Guards should be designed to minimize the risk of entanglement or pinch points.
  • Lockout/Tagout: Implement lockout/tagout procedures when performing maintenance, repairs, or adjustments on the conveyor system. This ensures that all power sources are isolated and de-energized to prevent unexpected startup or movement.
  • Training and Education: Provide comprehensive training to all personnel working with the conveyor system. This training should cover safe operating procedures, emergency protocols, and hazard recognition.
  • Proper Maintenance: Regularly inspect and maintain the segment sprockets and conveyor system to identify and address potential safety hazards such as wear, misalignment, or damaged components.
  • Personal Protective Equipment (PPE): Encourage and enforce the use of appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, for workers operating or maintaining the conveyor system.
  • Load Capacity Limits: Adhere to the load capacity limits of the conveyor system and segment sprockets to prevent overloading, which could lead to mechanical failures or accidents.
  • Safe Work Practices: Establish and enforce safe work practices, including clear communication, designated walkways, and safe material handling procedures.
  • Emergency Stop Buttons: Install easily accessible emergency stop buttons at various points along the conveyor system to enable immediate shutdown in case of emergencies.
  • Warning Signs and Labels: Use warning signs, labels, and floor markings to alert personnel to potential hazards and remind them of safety precautions.
  • Regular Inspections: Schedule regular inspections and maintenance of the conveyor system to identify and address safety concerns promptly.

By incorporating these safety considerations into the operation, maintenance, and design of the conveyor system with segment sprockets, you can create a safer working environment and reduce the risk of accidents or injuries. Remember to comply with local safety regulations and industry standards when implementing safety measures.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China OEM 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by Dream 2024-05-03

China Custom CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket

Product Description

Hitachi Excavator ZX850 ZX890 ZX890LCH-5A front idler, track roller, top roller and segment sprocket
 

Hitachi Excavator ZX850 ZX890 ZX890LCH-5A

>> front idler, idler roller
>> track roller, bottom roller
>> top roller, carrier roller
>> segment sprocket

Excavator and Bulldozer Undercarriage Sprockets and Segments

Sprockets are essential parts of most crawler equipment, including excavators, dozers, cranes, drilling machines, and more. Proper undercarriage maintenance significantly lessens the chance for a larger breakdown in the middle of an important job. Sprockets and segments work with the undercarriage track to drive track-style equipment movement. If your sprockets and segments show wear, chances are that you will need to look into replacement parts.

Sprockets Vs. Segments

Sprockets are metal gears with an inner ring that has bolt holes or a compression hub and gear ring all within a single unit. In contrast, segments are individual pieces that can be linked together to form a metal ring. This means segments can be combined to create the effect of a complete sprocket, but are able to be individually replaced without dismantling the entire track.

Sprockets & Segments – CZPT or OEM Parts

Heavy machinery undercarriages help to carry tons of weight and propel movement. If your undercarriage experiences significant use, it will likely need repair and replacement parts. Original equipment manufacturer (OEM) parts are produced at the same factory that makes the equipment they are used for. Purchasing an OEM part ensures that the part will be identical to the part initially included in the vehicle at purchase. One might think these are the only high-quality replacement options, but CZPT part manufacturers provide replacement parts at a much lower price without sacrificing the machine match or quality.

Heavy Equipment Undercarriage parts

Quality heavy machinery undercarriage parts help prevent premature wear on excavators, dozers, track loaders, skid steers, and forestry equipment. The majority of maintenance and part costs for track-type equipment is from its undercarriage. That means, selecting high-quality parts is essential to keeping your machines running efficiently and to save costs.

Vochains offers undercarriage parts designed to provide the greatest return on your investment and extend the wear life of your machines

Track Equipment Undercarriage Parts

Track Assemblies  – CZPT carries complete track group assemblies in addition to individual steel and rubber tracks. Track groups can be shipped pre-assembled to make your installation even easier.

Sprockets, Idlers, & Segments – Vochains offers a wide selection of sprockets that are designed for extended life, high resistance, and increased durability. Our idlers and rollers can help your crawlers, bulldozers, and excavators handle even the most intense applications.

Track Shoes & Track Pads – Vochains has a variety of track shoes for any environment with a variety of designs, profiles, and widths. Our premium track shoes are built to handle even the highest impact conditions without bending or breaking.

Track Links – Vochains carry heavy-duty Track links that hold track sections together and keep your equipment functioning properly in even the harshest applications.

Track Adjusters – Vochains offers track adjusters that can directly replace your existing parts with a quick replacement. Track adjusters help to absorb shock and protect your machine from leakage while minimizing the risk of releasing the spring.

Track Chains – Vochains’ track chains are available in different versions to match your machine and environment. With track chains designed for easy installation, you can save time and money while increasing the performance of your machine.

Rollers – Vochains supplies track rollers are designed for a long wear life and strong performance even in the most extreme operating conditions. Increase the undercarriage clearance height to reduce the load on the front wheel, sprocket, and final drive. Top, bottom, and carrier rollers can decrease the weight on costlier parts, increasing overall wear life. By investing in quality rollers, you can save costs in the long run.

Pins & Bushings – Pins and bushings form the hinges that allow the links of the track chain to move around the sprockets & idlers. As pins and bushings naturally wear it primarily occurs on a single side of the pin and the matching surface of the bushing, which allows the track pitch to extend, causing a stretched chain that runs loose. Maintaining proper pins and bushings will keep your undercarriage tracks running effectively.

 

Routine Undercarriage Maintenance

When inspecting your equipment’s undercarriage, you are looking to see that everything is in its correct place and working properly.
This includes things such as:

Maintaining proper track tension.
Both loose and tight tracks can cause issues preventing your machine from functioning properly.

Using appropriate track shoes for different job sites.
Depending on the type of movement your machinery will be doing and the terrains you’ll be working in, choose track shoes that work well.

Signs of significant wear on the idlers.
Notable tread will appear as deep pockets or grooves across the surface of the idler.
You also want to ensure that a lip has not formed on the edge of the idler. If so, this lip indicates that it may be time for servicing.

Keeping your undercarriage clean and well-lubricated.
Build-up of dust, mud, and debris can impact lubrication and make your equipment more difficult to use, which may cause operators to be a bit rougher when forcing it to maneuver or operate.

Inspecting frequently.
Frequent and thorough inspections, preferably with an operator’s manual in hand, can help operators spot wear, damage, and other issues before they get out of hand and result in more significant repair costs.

These visual inspections should occur daily.

Related Products

Undercarriage Parts for All Types of Equipment

Vochains carries undercarriage components for all track-type equipment, including:

  • Dozer Undercarriages
  • Track, Compact, & Log Loaders
  • Backhoe
  • Excavators & Mini Excavators
  • Forestry Equipment
  • Skidders & Skid Steers
  • Pavers
  • Feller Bunchers
  • Processor/Harvesters
  • Mulchers
  • Track Cutters

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    About us

    We are ZheJiang CZPT Imp & Exp Co., Ltd, specialize in providing EXCAVATOR BUCKET and UNDERCARRIAGE PARTS for Excavator and Bulldozer, the brand include CAT, Komatsu, Volvo, Shantui, Hitachi, Kobelco, Hyundai, Doosan, Sumitomo, CZPT and other CZPT brands.
     

    VOCHAINS wide range of Undercarriage Parts & Components including:

    • Track Chains (Standard, Heavy Duty & “PPR” Series)
    • Forged and Cast Drive Segments
    • Drive Sprockets
    • Idlers
    • Lower Rollers
    • Carrier Rollers
    • Track Tensioning Assemblies and Components
    • Heavy Duty Forestry Roller and Idlers

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    After-sales Service: We Provide Online Technical Services
    Warranty: 12 Months
    Type: Crawler
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Customization:
    Available

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    Customized Request

    segment sprocket

    Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

    Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

    High-Speed Conveyor Systems:

    In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

    However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

    Heavy-Duty Conveyor Systems:

    Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

    Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

    Considerations for Using Segment Sprockets:

    When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

    • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
    • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
    • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
    • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

    In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

    segment sprocket

    Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

    To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

    • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
    • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
    • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
    • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
    • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
    • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
    • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

    When to Replace Segment Sprockets:

    The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

    • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
    • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
    • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
    • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
    • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

    Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

    segment sprocket

    What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

    A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

    Key Characteristics of Segment Sprockets:

    • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
    • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
    • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
    • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

    Advantages of Segment Sprockets:

    • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
    • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
    • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
    • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

    It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

    In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

    China Custom CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket  China Custom CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket
    editor by Dream 2024-05-02

    China wholesaler 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

    Product Description

    1. Description:

    Part No.: 8E9805
    Machine No.: 320
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

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    Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
    Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
    Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
        PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
        EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
        DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
       SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
            HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
          R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
        KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
           SY65 SY200 SY215 SY330
       
        YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
       D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Type: Sprocket
    Application: Excavator
    Certification: CE
    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    segment sprocket

    Maintenance Requirements for Segment Sprockets to Ensure Longevity

    Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

    • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
    • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
    • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
    • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
    • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
    • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
    • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
    • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

    Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

    Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

    segment sprocket

    Calculating Required Torque and Power for a Segment Sprocket Setup

    Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

    • Conveyor Load:
    • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

    • Conveyor Speed:
    • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

    • Segment Sprocket Diameter:
    • Know the diameter of the segment sprocket being used in the setup.

    • Efficiency and Coefficient of Friction:
    • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

    Calculating Torque:

    To calculate the required torque for a segment sprocket setup, you can use the following formula:

    Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

    Calculating Power:

    To calculate the power requirement for the conveyor system, use the formula:

    Power (Watt) = (Torque * Conveyor Speed) / (9.55)

    where 9.55 is a conversion factor to convert torque in Nm to power in watts.

    Considerations:

    • It’s essential to use consistent units throughout the calculations.
    • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
    • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
    • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

    Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

    segment sprocket

    Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

    When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

    1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
    2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
    3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
    4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
    5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
    6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
    7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
    8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

    Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

    Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

    China wholesaler 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China wholesaler 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by Dream 2024-04-30

    China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

    Product Description

    1. Description:

    Part No.: 8E9805
    Machine No.: 320
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    More products:
    Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
    Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

    Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
    Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
    Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
    Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
    Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
        PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
        EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
        DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
       SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
            HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
          R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
        KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
           SY65 SY200 SY215 SY330
       
        YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
       D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Type: Sprocket
    Application: Excavator
    Certification: CE
    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    segment sprocket

    Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

    Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

    Customization Options:

    Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

    • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
    • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
    • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
    • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
    • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

    Benefits of Customization:

    Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

    • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
    • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
    • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
    • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

    Consult with Manufacturers:

    When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

    In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

    segment sprocket

    Using Segment Sprockets in Precision Motion Control and Automation Systems

    Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

    • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
    • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
    • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
    • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

    Factors to Consider:

    When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

    • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
    • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
    • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
    • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

    Application Examples:

    Segment sprockets find applications in various precision motion control and automation systems, including:

    • Robotic arms and pick-and-place systems
    • Automated manufacturing and assembly lines
    • Medical equipment and devices
    • High-precision positioning systems

    By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

    segment sprocket

    Can You Explain the Working Principle and Function of a Segment Sprocket?

    The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

    Working Principle:

    • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
    • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
    • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

    Function of Segment Sprockets:

    Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

    • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

    Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

    In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

    China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by Dream 2024-04-24

    China high quality 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

    Product Description

    1. Description:

    Part No.: 8E9805
    Machine No.: 320
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    More products:
    Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
    Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

    Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
    Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
    Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
    Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
    Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
        PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
        EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
        DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
       SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
            HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
          R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
        KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
           SY65 SY200 SY215 SY330
       
        YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
       D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    Type: Sprocket
    Application: Excavator
    Certification: CE
    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    segment sprocket

    Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

    To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

    • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
    • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
    • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
    • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
    • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
    • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
    • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
    • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
    • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

    By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

    Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

    segment sprocket

    Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

    Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

    Key Considerations:

    • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
    • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
    • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
    • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
    • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
    • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

    Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

    It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

    segment sprocket

    Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

    When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

    1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
    2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
    3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
    4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
    5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
    6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
    7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
    8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

    Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

    Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

    China high quality 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China high quality 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by CX 2024-04-02