Tag Archives: track sprocket

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

Customization Options:

Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

  • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
  • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
  • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
  • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
  • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

Benefits of Customization:

Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

  • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
  • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
  • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
  • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

Consult with Manufacturers:

When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2023-12-20

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

Compatibility:

Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

Number of Segments:

Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

Alignment:

Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

Maintenance:

Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

Benefits of Segment Sprockets:

Replacing traditional sprockets with segment sprockets can offer several advantages:

  • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
  • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
  • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
  • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

Consultation:

If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

segment sprocket

Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

Key Considerations:

  • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
  • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
  • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
  • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
  • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
  • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

segment sprocket

How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

  • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
  • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
  • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
  • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2023-10-17

China Hot selling 21n-27-31191 Track Chain Drive Sprocket Segments for Excavator PC1250

Product Description

Professional Excavator&Bulldozer CZPT Undercarriage Parts Manufacturer

Factory Supplying Directly
Super Quality with Competitive Price!!!

 

Product Features:

Product Name: Excavator Bulldozer Undercarriage Parts Drive Sprockets Segment Rim Idler/Xihu (West Lake) Dis. Wheel/Tensioner Spring for CZPT PC200 PC300 PC400 PC600 PC650 PC700 PC850 PC1000 PC1100 PC1250
Technical: Forging/Casting
Surface Hardness: HRC52-58, Deepth:8mm-12mm
Colors: Black or Yellow
Finishing: Smooth
Applicable Industries: Machinery Repair Shops, Construction works
Material: 35MnB
Related Products: Track Link, Track Pad, Track Roller, Idler. Sprockets, Carrier Roller, Tensioner for Excavators And Dozers

Confirming Dimensions With Us Before Placing Order
Make Sure the Parts Matching with Your Machine

Strict Quality Control System

Original Factory, Quality Guarantted.
Choose us. You can buy better parts with good price!

XIHU (WEST LAKE) DIS.N Excavator&Bulldozer Undercarriage Parts&Components Including:

  • Track Chain With Track Shoe Assembly
  • Segments for Heavy Duty Excavator and Bulldozer
  • Drive Sprockets
  • Track Roller
  • Carriaer Roller
  • Idler
  • Tensioner Spring
  • Bolts&Nuts for All Part

Related Models:

THE MODELS FOR EXCAVATOR/BULLDOZER 
FOR HITACHI 
EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
EX100 EX110 EX120 EX120-1 EX120-2 EX120-3 EX120-5 EX130-1 EX200-1
EX200-2 EX200-3 EX200-5 EX220-3 EX220-5 EX270 EX300 EX300-1 EX300-2
EX300-3 EX300-5 EX300A EX330 EX370 EX400-1 EX400-2 EX400-3 EX400-5
EX450 ZAX30 ZAX55 ZAX200 ZAX200-2 ZAX330 ZAX450-1 ZAX450-3 ZAX450-5
ZX110 ZX120 ZX200 ZX200-1 ZX200-3 ZX200-5G ZX200LC-3 ZX210 ZX210-3
ZX210-5 ZX225 ZX240 ZX250 ZX270 ZX300 ZX330 ZX330C ZX350
ZX450 ZX450LC ZX500 ZX500LC ZX520 ZX670 ZX690 ZX870 ZX130
ZX170 ZX170LC ZX195 ZX260 ZX360 ZX360LC ZX400 ZX470 ZX490
FOR KOMATSU(EXCAVATOR)
PC20-7 PC30 PC30-3 PC30-5 PC30-6 PC40-7 PC45 PC45-2 PC55
PC120-6 PC130 PC130-7 PC200 PC200-1 PC200-3 PC200-5 PC200-6 PC200-7
PC200-8 PC210-6 PC220-1 PC220-3 PC220-6 PC220-7 PC220-8 PC270-7 PC202B
PC220LC-6 PC220LC-8 PC240 PC300 PC300-3 PC300-5 PC300-6 PC300-7 PC300-7K
PC300LC-7 PC350-6/7 PC400 PC400-3 PC400-5 PC400-6 PC400LC-7 PC450-6 PC450-7
PC600 PC650 PC750 PC800 PC1100 PC1250 PC2000 PC360 PC460
FOR KOMATSU(BULLDOZER)
D20  D31 D50 D60 D61 D61PX D65A D65P D64P-12
D80 D85 D155 D275 D355 D85PX D85EX D65EX D65PX
D65E D68 D68ESS D75 D75S D85ESS D155 D155A D155AX
D275 D275AX D355 D475          
FOR CATERPILLAR(EXCAVATOR)
E200B E200-5 E320D E215 E320DL E324D E324DL E329DL E300L
E320S E320 E320DL E240 E120-1 E311 E312B E320BL E345
E324 E140 E300B E330C E120 E70 E322C E322B E325
E325L E330 E450 CAT225 CAT312B CAT315 CAT320 CAT320C CAT320BL
CAT330 CAT322 CAT245 CAT325 CAT320L CAT973  CAT939C CAT963C CAT313
CAT323 CAT318 CAT326 CAT328 CAT329 CAT336 CAT340 CAT345 CAT349
FOR CATERPILLAR(BULLDOZER)
D3 D3B D3C D3D D4 D4C D4D D4E D4H
D5 D5B D5C D5D D5H D5M D6 D6C D6D
D6H D6M D6R D6G D6N D7 D7C D7D D7E
D7F D7G D7H D7R D8 D8R D8N D8H D8T
D8L D8K D8G D8M D9 D9L D9N D9R D9T
D10 D10R D10N D10T D11 D11R D11N    
FOR KOBELCO
SK120-6 SK120-5 SK210-8 SK210LC-8 SK220 SK220-1 SK220-3 SK220-5/6 SK200 
SK200 SK200  SK200-3 SK200-6 SK200-8 SK200-5/6 SK60 SK290 SK100
SK230 SK250 SK250-8 SK260LC-8 SK300 SK300-2 SK300-4 SK310 SK320
SK330-8 SK330 SK350LC-8 SK235SR SK450 SK480 SK30-6    
FOR SUMITOMO
SH120  SH120-3 SH200 SH210-5 SH200 SH220-3 SH220-5/7 SH290-3 SH350-5/7
SH220 SH280 SH290-7 SH260 SH300 SH300-3 SH300-5 SH350 SH60
FOR VOLVO
EC160C EC160D EC180B EC180C EC180D EC210 EC210 EC210B EC240B
EC290 EC290B EC240 EC55 EC360 EC360B EC380D EC460 EC460B
EC460C EC700 EC140 EC140B EC160B EC350 EC350DL EC480 EC340
FOR LIEBHERR
R914 R924 R934 R944 R916 R926 R936 R954 R966
R974 R984              
FOR KUBOTA
JH60-7 JH115 JH135 JH161 JH185        
FOR DAEWOO
DH200 DH220-3 DH220 DH220S DH280-2 DH280-3 DH55 DH258 DH130
DH370 DH80 DH500 DH450 DH225 DH150 DH330 DH400 DH580
FOR HYUNDAI
R60-5 R60-7 R80-7 R200 R200-3 R210 R210-1 R210-9 R210LC
R210LC-7 R225 R225-3 R225-7 R250 R250-7 R290 R290LC R290LC-7
R320 R360 R954 R205 R210-5 R215 R230 R235 R275
R300 R385 R485            
FOR KATO
HD512 HD1430 HD512III HD820III HD820R HD1430III HD700VI HD1250VII HD250SE
HD400SE HD500SE HD1880            
FOR DOOSAN
DX225 DX225LC DX258 DX300 DX300LCA DX420 DX430 DX140 DX150
DX220 DX250 DX255 DX260 DX370 DX480 DX520    
FOR SHXIHU (WEST LAKE) DIS.I
SD13-2 DH16J2XL DH16J2LGP SD16 SD22 SD32      
FOR CASE
CX210 CX210B CX210C CX210D CX210LC CX225 CX235 CX235C CX240
CX240C CX245 CX250 CX250C CX300 CX300C CX330 CX330C CX350
CX350C CX460 CX460LC CX470 CX470C CX490 CX490D CX700 CX700B
CX750 CX750D              
FOR JCB
JS200 JS200SC JS210 JS210SC JS220 JS220LC JS230 JS230LC JS240
JS240LC JS290 JS290LC JS300 JS300LC JS330 JS330LC    
FOR XCMG
XE55DA XE60DA XE65DA XE75DA XE80C XE80D XE85C XE85D XE135D
XE155DK XE150D XE155D XE200DA XE200D XE200C XE205DA XE215DA XE215C
XE215D XE215HB XE225DK XE230C XE245DK XE240D XE260C XE265C XE270DK
XE305D XE335DK XE335C XE370D XE370DK XE370CA XE370C XE380DK XE470D
XE490DK XE490CK XE500HB XE520DK XE550DK XE750D XE750G XE950D XE950G
XE950DA XE55 XE60 XE65 XE75 XE80 XE85 XE135 XE150
XE155 XE200 XE205 XE215 XE225 XD230 XE240 XE245 XE260
XE265 XE270 XE305 XE335 XE370 XE380 XE470 XE490 XE500
XE520 XE550 XE750 XE950          
FOR MITSUBISHI
MS30 MS110 MS110-3 MS110-5 MS110-8 MS180      
FOR SAMSUNG
SE210 SE280 SE320            
FOR IHI
IHI35 IHI50 IHI55 IHI60 IHI75        
FOR YMMA
YM15 YM30 YM35 YM55 YM65 YM85      
FOR LIUGONG
LG906C LG907 LG200 LG220 LG925 LG934      

Packing&Shipping
FAQ

 

1. You are a trader or a manufacture?
We are an industry and trade integration business.

2. How can I be sure the part will fit my excavator/bulldozer?
Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

3. How about the payment terms?
We usually accept T/T(Wire Transfer). other terms also could be negotiated.

4. What is your minimum order?
It depends on what you are buying. Normally, 1 pcs also can be suppllied.

5. What is your delivery time?
FOB HangZhou or any Chinese port : 20 days . If there are any parts in stock , our delivery time is only 1-5 days.

6. What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

Contact Us:

Melon Lin
—————-
Sales Manager

ZheJiang XIHU (WEST LAKE) DIS.N MACHINERY CO., LTD.
Add: Lingong Road, HangZhou City, ZheJiang Province, China
  
Mobile: 

 

After-sales Service: Technical Support
Warranty: 1 Year
Type: Undercarriage Parts Sprockets
Application: Sprockets for Komatsu Excavator
Certification: CE, ISO9001: 2000
Condition: New
Samples:
US$ 100/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

segment sprocket

Maintenance Requirements for Segment Sprockets to Ensure Longevity

Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

  • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
  • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
  • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
  • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
  • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
  • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
  • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
  • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

segment sprocket

Using Segment Sprockets in Curved or Inclined Conveyor Systems

Yes, segment sprockets can be used in curved or inclined conveyor systems. However, there are certain considerations to keep in mind when employing segment sprockets in such configurations:

  • Curved Conveyor Systems:
  • In curved conveyor systems, the conveyor chain or belt follows a curved path. Segment sprockets must be designed to accommodate the curvature of the conveyor and ensure smooth engagement with the chain or belt. Customized segment sprockets with teeth profiles optimized for curved paths may be necessary for these applications.

  • Inclined Conveyor Systems:
  • In inclined conveyor systems, the conveyor chain or belt operates on an incline. The design of segment sprockets must account for the increased load and forces experienced in inclined conveying. Reinforced materials and robust construction may be required to handle the additional stresses.

Advantages of Using Segment Sprockets in Curved or Inclined Conveyor Systems:

  • Load Distribution: Segment sprockets provide better load distribution, especially in curved or inclined systems, ensuring even wear across the segments and prolonging the sprockets’ life.
  • Customization: Segment sprockets can be customized to match the specific curvature and incline of the conveyor system, providing better performance and reducing the risk of misalignment.
  • Reduced Wear: With proper design and alignment, segment sprockets can reduce wear on the conveyor chain or belt in curved or inclined systems, leading to longer chain/belt life.
  • Smooth Operation: Well-designed segment sprockets contribute to smoother operation in curved or inclined conveyor systems, reducing vibrations and potential disruptions.

It is crucial to work with experienced conveyor system experts or sprocket manufacturers when using segment sprockets in curved or inclined systems. They can provide guidance on the appropriate sprocket design, materials, and configuration to ensure optimal performance and reliability.

By selecting the right segment sprockets for curved or inclined conveyor systems and implementing proper installation and maintenance practices, you can achieve efficient material handling and seamless operation in challenging conveyor configurations.

segment sprocket

Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

  1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
  2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
  3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
  4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
  5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
  6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
  7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
  8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

China Hot selling 21n-27-31191 Track Chain Drive Sprocket Segments for Excavator PC1250  China Hot selling 21n-27-31191 Track Chain Drive Sprocket Segments for Excavator PC1250
editor by CX 2023-10-06

China best Excavator Undercarriage Bulldozers 139160 Am73t1 Teeth Rim Wheel Gear Segment Track Sprocket 1243296

Product Description

1. Description:

Part No.: 124-3296
Machine No.: 345C SPROCKET
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:  Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
   PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
   EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
   DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
     HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
     R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
  KX35 KX50 KX55 KX80
KX185      
   
   SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
     SY65 SY200 SY215 SY330
   
   YC13 YC35 YC45 YC60
YC85 YC135    
   
   
    VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
  D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
    D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

MODEL
EX15/15-2/17U  
EX100-1/2/3,EX120/ZX130/JD490E
EX135
EX200-1/FH200-3
EX200-2/EX220/EX220LC-1/-2-3/-5/ZX225/ZX230LC
EX160-5,EX200-3/-5, ZX160/180/200/210,EX225LC
EX215E/EX235/EX255
EX300-1/EX270 / EX300 / JD892D LC
EX300-5,ZX270/280/330-1/350,JD270/330/350
EX400-3/5,EX400 /JD992D+E
EX550,EX600,ZX500LC/ZX600/ZX650H
EX700/EX750-5/EX800H-5/ZX670LCH/ZX800/ZX850-3/ZX 850LC-3/ZX870LC-3
UH03M/045-7/063
UH035-7/UH043/UH04-3/UH051
UH06-5/UH07-3/5/7,UH081/082/83/09-7/UH101,E215B/225,JS200,HD700,K907,MS180
ZX25
ZX50
ZX70-3
ZX135
ZX200-3,210,220
ZX240-3/ZX250
ZX270-3
ZX330-3
EX1100
EX1800
ZX650H
ZX370 LCHGI
E70,E70B
E110B/E120B,E311/312/313/314
E120B
E200B/EL200B
E215DLC/933R,JCB:208/32002
E240/EL240B
E300B,EL300B
E301.5,301.6,301.8,301.6C,301.8C
E303.5(21+/9b-12m)
E303CR(21+/9b-12m)
E303CCR
E305.5
E307,307B,308B
E307D,308D,21+/15b
E315/317/318,CX160/CX160B/CX250
E320/E320L/E322/E322N/E315/318
E325/E325L
E330/E330/E336
E345,345B
E350
D3-D3B-R
D4,LK49
D4C/D4D/D4E/941
D57,KM782
CAT225B/CAT225
215/225(RIM)(225-5)
235-7R
R140-7
R210-3/R210LC-3 / SE210LC-2
R245-7,R260-7
R225LC-7/R210-7/R250-7
R290LC-7/R305LC-7R320LC-7
R375LC-7,R360LC-3/7
R455LC-7,R450LC-3/7
DH50,DH55
DH120/DH130/DH150/S130-3/-5/S140-V
DH220
DH220-3
DH220-5/7,DH225-7/9(30H)S220-5/DX220
DH258-5(26H)
DH280
S290LC-3
DH290-5/S290-5
DH370/420
DH450-3,S450-3/S470LC-5
S500-LC(24H)
DX300/340
D20-5
PC12R/12R-8/15R/15R-8
PC30,PC35
PC40-7,R45
PC60-6/PC60-7
PC100-5/120-5,6
PC120.06
PC160-6/PC180-6
PC200-2/PC220-1/2
PC150/160/180,PC200-5/PC210-5,-7-8/PC220-5,-6,-7,PC228/PC230-6/PC240-5,-6
PC300-3/5/PC300/280-3
PC300-6/7/8,PC360-7
PC400-3/5/PC400
PC380LC-6,PC400-6/-7,PC450-6/-7
PC650
PC1250-7
PC1600
D31P-16,17,18/D37E-1,D37P-1,-2,-5
D31PX-21
D41-6(171)
SK25SR-2
SK30SR-2,SK35SR-2,CX31(B),CX36
SK40SR,SK45SR-2,CX47
SK55
SK100/SK115SR/SK04N2/SK120/SK120LC-3/SK130SR/SK135SR-1
SK150LC-3/SK160LC-3/SK210LC-3
SK200-3/SK200-5
SK200-8
SK230-6
SK260-8
SK330,SK350-8
SK480/SH400-3
MS180-3,6
MS140-8
EC25,EC35,EB350
EC55
EC135LC EC140/SE130LC-3
EC225,SE210LC-2 / R210 /EC210 /R210LC-3/MX222
EC230B
EC240,EC255,SE210LC-3
EC295,MX295 EC290LC
EC360,SE350LC-2,-5,MX14-2,MX352
EC420/H16D/H16DLC,MX16
EC460,SE450LC-2,MX452
EC460B
MX8
MX8-2
MX55
MX6LC,SE130LC-2/MX132/R130LC-3
MX132LC
MX132LC
MX222
MX292,SE280LC-2, R290(81E5-2001)/MX295(24H)
EC55
EC135LC EC140/SE130LC-3
EC225,SE210LC-2 / R210 /EC210 /R210LC-3/MX222
EC230B
EC240,EC255,SE210LC-3
EC295,MX295 EC290LC
EC250D,EC250E,EC300D,EC300E
MA10
MA12
MX3,SE25
EC210B, EC140E  LM  EC220E
EC480
EC700
EC700
SH100/120,LS2650Q/SH120 /CASE9571B KNA0343
SH200,LS2800Q / CASE9030B/9040B/CX210/225/240
SH300,LS3900Q/LS4300Q/CASE9050B
SH800-3,CX800
TD15C-R
TD20E-R/D87E
SY215
B27/B27V
VIO45/VIO50,B5/B50
VIO55-6B
YC60
HD820(22hole/26hole)
U25
KX36/36-2/41-2/41-3V
KX71-3/KX91-3
KX71-3S,KX91-3S2,U35S2
KX121-3,KX121-3s
KX080-3,KX080-3T,KX080-4
SVL75
SVL90
TB125
TB250
TB070
PR721/PR721B  
R911/921/925,JCB208/32002
R900C/R912STD  
R952HD/R961B/R962LC/R965B
R941
R932HDSL
VR385710
VQ322000
JS70/JZ70  
JS130/JS130LC/JS140
JS330LC/JS330NLC
JS460L
807LC
FL4
FD14//FD175/FL14D/FL14E/FP40
70C
FL10/FL10C
F25-55-75CF
F25-55-75CM
FL4-72-85CM
FH95
CF65
C95
C90
CF60
CRD25 DRILLING 
W1000/1200/1300/1500 
/1900 
W2000
JD450G-B 
JD650G
JD790 / JD790LC/EX200
JD790D / JD790E/EX200-2
892D LC / EX300-1

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Type: Sprocket
Application: Excavator
Certification: CE
Condition: New
Part No.: 124-3296
Dimension: 20bolts,23teeth,Bolt Size 25"
Customization:
Available

|

Customized Request

segment sprocket

Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

Compatibility:

Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

Number of Segments:

Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

Alignment:

Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

Maintenance:

Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

Benefits of Segment Sprockets:

Replacing traditional sprockets with segment sprockets can offer several advantages:

  • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
  • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
  • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
  • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

Consultation:

If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

segment sprocket

Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

  • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
  • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
  • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
  • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
  • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
  • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
  • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

When to Replace Segment Sprockets:

The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

  • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
  • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
  • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
  • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
  • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

segment sprocket

How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

  • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
  • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
  • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
  • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

China best Excavator Undercarriage Bulldozers 139160 Am73t1 Teeth Rim Wheel Gear Segment Track Sprocket 1243296  China best Excavator Undercarriage Bulldozers 139160 Am73t1 Teeth Rim Wheel Gear Segment Track Sprocket 1243296
editor by CX 2023-10-05

China Good quality CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket

Product Description

Hitachi Excavator ZX850 ZX890 ZX890LCH-5A front idler, track roller, top roller and segment sprocket
 

Hitachi Excavator ZX850 ZX890 ZX890LCH-5A

>> front idler, idler roller
>> track roller, bottom roller
>> top roller, carrier roller
>> segment sprocket

Excavator and Bulldozer Undercarriage Sprockets and Segments

Sprockets are essential parts of most crawler equipment, including excavators, dozers, cranes, drilling machines, and more. Proper undercarriage maintenance significantly lessens the chance for a larger breakdown in the middle of an important job. Sprockets and segments work with the undercarriage track to drive track-style equipment movement. If your sprockets and segments show wear, chances are that you will need to look into replacement parts.

Sprockets Vs. Segments

Sprockets are metal gears with an inner ring that has bolt holes or a compression hub and gear ring all within a single unit. In contrast, segments are individual pieces that can be linked together to form a metal ring. This means segments can be combined to create the effect of a complete sprocket, but are able to be individually replaced without dismantling the entire track.

Sprockets & Segments – CZPT or OEM Parts

Heavy machinery undercarriages help to carry tons of weight and propel movement. If your undercarriage experiences significant use, it will likely need repair and replacement parts. Original equipment manufacturer (OEM) parts are produced at the same factory that makes the equipment they are used for. Purchasing an OEM part ensures that the part will be identical to the part initially included in the vehicle at purchase. One might think these are the only high-quality replacement options, but CZPT part manufacturers provide replacement parts at a much lower price without sacrificing the machine match or quality.

Heavy Equipment Undercarriage parts

Quality heavy machinery undercarriage parts help prevent premature wear on excavators, dozers, track loaders, skid steers, and forestry equipment. The majority of maintenance and part costs for track-type equipment is from its undercarriage. That means, selecting high-quality parts is essential to keeping your machines running efficiently and to save costs.

Vochains offers undercarriage parts designed to provide the greatest return on your investment and extend the wear life of your machines

Track Equipment Undercarriage Parts

Track Assemblies  – CZPT carries complete track group assemblies in addition to individual steel and rubber tracks. Track groups can be shipped pre-assembled to make your installation even easier.

Sprockets, Idlers, & Segments – Vochains offers a wide selection of sprockets that are designed for extended life, high resistance, and increased durability. Our idlers and rollers can help your crawlers, bulldozers, and excavators handle even the most intense applications.

Track Shoes & Track Pads – Vochains has a variety of track shoes for any environment with a variety of designs, profiles, and widths. Our premium track shoes are built to handle even the highest impact conditions without bending or breaking.

Track Links – Vochains carry heavy-duty Track links that hold track sections together and keep your equipment functioning properly in even the harshest applications.

Track Adjusters – Vochains offers track adjusters that can directly replace your existing parts with a quick replacement. Track adjusters help to absorb shock and protect your machine from leakage while minimizing the risk of releasing the spring.

Track Chains – Vochains’ track chains are available in different versions to match your machine and environment. With track chains designed for easy installation, you can save time and money while increasing the performance of your machine.

Rollers – Vochains supplies track rollers are designed for a long wear life and strong performance even in the most extreme operating conditions. Increase the undercarriage clearance height to reduce the load on the front wheel, sprocket, and final drive. Top, bottom, and carrier rollers can decrease the weight on costlier parts, increasing overall wear life. By investing in quality rollers, you can save costs in the long run.

Pins & Bushings – Pins and bushings form the hinges that allow the links of the track chain to move around the sprockets & idlers. As pins and bushings naturally wear it primarily occurs on a single side of the pin and the matching surface of the bushing, which allows the track pitch to extend, causing a stretched chain that runs loose. Maintaining proper pins and bushings will keep your undercarriage tracks running effectively.

 

Routine Undercarriage Maintenance

When inspecting your equipment’s undercarriage, you are looking to see that everything is in its correct place and working properly.
This includes things such as:

Maintaining proper track tension.
Both loose and tight tracks can cause issues preventing your machine from functioning properly.

Using appropriate track shoes for different job sites.
Depending on the type of movement your machinery will be doing and the terrains you’ll be working in, choose track shoes that work well.

Signs of significant wear on the idlers.
Notable tread will appear as deep pockets or grooves across the surface of the idler.
You also want to ensure that a lip has not formed on the edge of the idler. If so, this lip indicates that it may be time for servicing.

Keeping your undercarriage clean and well-lubricated.
Build-up of dust, mud, and debris can impact lubrication and make your equipment more difficult to use, which may cause operators to be a bit rougher when forcing it to maneuver or operate.

Inspecting frequently.
Frequent and thorough inspections, preferably with an operator’s manual in hand, can help operators spot wear, damage, and other issues before they get out of hand and result in more significant repair costs.

These visual inspections should occur daily.

Related Products

Undercarriage Parts for All Types of Equipment

Vochains carries undercarriage components for all track-type equipment, including:

  • Dozer Undercarriages
  • Track, Compact, & Log Loaders
  • Backhoe
  • Excavators & Mini Excavators
  • Forestry Equipment
  • Skidders & Skid Steers
  • Pavers
  • Feller Bunchers
  • Processor/Harvesters
  • Mulchers
  • Track Cutters

For Komatsu                                   
PC20-7    PC30    PC30-3    PC30-5    PC30-6    PC40-7    PC45    PC45-2    PC55
PC120-6    PC130    PC130-7    PC200    PC200-1    PC200-3    PC200-5    PC200-6    PC200-7
PC200-8    PC210-6    PC220-1    PC220-3    PC220-6    PC220-7    PC220-8    PC270-7    PC202B
PC220LC-6    PC220LC-8    PC240    PC300    PC300-3    PC300-5    PC300-6    PC300-7    PC300-7K
PC300LC-7    PC350-6/7    PC400    PC400-3    PC400-5    PC400-6    PC400lc-7    PC450-6    PC450-7
PC600    PC650    PC750    PC800    PC1100    PC1250    PC2000          
D20     D31    D50    D60    D61    D61PX    D65A    D65P    D64P-12
D80    D85    D155    D275    D355                    
                                         
For HITACHI                                   
EX40-1    EX40-2    EX55    EX60    EX60-2    EX60-3    EX60-5    EX70    EX75
EX100    EX110    EX120    EX120-1    EX120-2    EX120-3    EX120-5    EX130-1    EX200-1
EX200-2    EX200-3    EX200-5    EX220-3    EX220-5    EX270    EX300    EX300-1    EX300-2
EX300-3    EX300-5    EX300A    EX330    EX370    EX400-1    EX400-2    EX400-3    EX400-5
EX450    ZAX30    ZAX55    ZAX200    ZAX200-2    ZAX330    ZAX450-1    ZAX450-3    ZAX450-5
ZX110    ZX120    ZX200    ZX200    ZX200-1    ZX200-3    ZX200-5g    ZX200LC-3    ZX210
ZX210-3    ZX210-3    ZX210-5    ZX225    ZX240    ZX250    ZX270    ZX30    ZX330
ZX330    ZX350    ZX330C    ZX450    ZX50                    
                                         
For CATERPILLER  
                                
E200B    E200-5    E320D    E215    E320DL    E324D    E324DL    E329DL    E300L
E320S    E320    E320DL    E240    E120-1    E311    E312B    E320BL    E345
E324    E140    E300B    E330C    E120    E70    E322C    E322B    E325
E325L    E330    E450    CAT225    CAT312B    CAT315    CAT320    CAT320C    CAT320BL
CAT330    CAT322    CAT245    CAT325    CAT320L    CAT973                
D3    D3C    D4    D4D    D4H    D5M    D5H    D6    D6D
D6M    D6R    D6T    D7    D7H    D7R    D8    D8N    D8R
D9R    D9N    D9G    D10                         
                                         
For Sumitomo                                   
SH120     SH120-3    SH200    SH210-5    SH200    SH220-3    SH220-5/7    SH290-3    SH350-5/7
SH220    SH280    SH290-7    SH260    SH300    SH300-3    SH300-5    SH350    SH60
SH430                                        
                                         
For KOBELCO
                                   
SK120-6    SK120-5    SK210-8    SK210LC-8    SK220    SK220-1    SK220-3    SK220-5/6    SK200 
SK200    SK200     SK200-3    SK200-6    SK200-8    SK200-5/6    SK60    SK290    SK100
SK230    SK250    SK250-8    SK260LC-8    SK300    SK300-2    SK300-4    SK310    SK320
SK330-8    SK330    SK350LC-8    SK235SR    SK450    SK480    SK30-6          
                                         
                                         
For DAEWOO                                   
DH200    DH220-3    DH220    DH220S    DH280-2    DH280-3    DH55    DH258    DH130
DH370    DH80    DH500    DH450    /DH225                    
                                         
                                         
For HYUNDAI  
                                
R60-5    R60-7    R60-7    R80-7    R200    R200-3    R210    R210    R210-9 
R210LC    R210LC-7    R225    R225-3    R225-7    R250     R250-7    R290    R290LC
R290LC-7    R320    R360    R954                         
                                         
For KATO                                   
HD512    HD1430    HD 512III    HD 820III    HD820R    HD1430III    HD700VII    HD 1250VII    HD250SE
HD400SE    HD550SE    HD1880                              
                                         
For DOOSAN                                   
DX225     DX225LCA    DX258    DX300    DX300LCA    DX420    DX430          
                                         
                                         
For VOLVO                                   
EC160C    EC160D    EC180B    EC180C    EC180D    EC210    EC210    EC210B    EC240B
EC290    EC290B    EC240    EC55    EC360    EC360B    EC380D    EC460    EC460B
EC460C    EC700    EC140    EC140B    EC160B                    

BULLDOZER                                   
                                         
For CATERPILLER                                   
                         
               
D3    D3C    D4    D4D    D4H    D5M    D5H    D6    D6D
D6M    D6R    D6T    D7    D7H    D7R    D8    D8N    D8R
D9R    D9N    D9G    D10                         
                                         
For komatsu  
                                     
D20     D31    D50    D60    D61    D61PX    D65A    D65P    D64P-12
D80    D85    D155    D275    D355

    About us

    We are ZheJiang CZPT Imp & Exp Co., Ltd, specialize in providing EXCAVATOR BUCKET and UNDERCARRIAGE PARTS for Excavator and Bulldozer, the brand include CAT, Komatsu, Volvo, Shantui, Hitachi, Kobelco, Hyundai, Doosan, Sumitomo, CZPT and other CZPT brands.
     

    VOCHAINS wide range of Undercarriage Parts & Components including:

    • Track Chains (Standard, Heavy Duty & “PPR” Series)
    • Forged and Cast Drive Segments
    • Drive Sprockets
    • Idlers
    • Lower Rollers
    • Carrier Rollers
    • Track Tensioning Assemblies and Components
    • Heavy Duty Forestry Roller and Idlers

    CONTACT US:
     
    >>> View More

     

    After-sales Service: We Provide Online Technical Services
    Warranty: 12 Months
    Type: Crawler
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

    Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

    High-Speed Conveyor Systems:

    In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

    However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

    Heavy-Duty Conveyor Systems:

    Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

    Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

    Considerations for Using Segment Sprockets:

    When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

    • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
    • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
    • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
    • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

    In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

    segment sprocket

    Using Segment Sprockets in Curved or Inclined Conveyor Systems

    Yes, segment sprockets can be used in curved or inclined conveyor systems. However, there are certain considerations to keep in mind when employing segment sprockets in such configurations:

    • Curved Conveyor Systems:
    • In curved conveyor systems, the conveyor chain or belt follows a curved path. Segment sprockets must be designed to accommodate the curvature of the conveyor and ensure smooth engagement with the chain or belt. Customized segment sprockets with teeth profiles optimized for curved paths may be necessary for these applications.

    • Inclined Conveyor Systems:
    • In inclined conveyor systems, the conveyor chain or belt operates on an incline. The design of segment sprockets must account for the increased load and forces experienced in inclined conveying. Reinforced materials and robust construction may be required to handle the additional stresses.

    Advantages of Using Segment Sprockets in Curved or Inclined Conveyor Systems:

    • Load Distribution: Segment sprockets provide better load distribution, especially in curved or inclined systems, ensuring even wear across the segments and prolonging the sprockets’ life.
    • Customization: Segment sprockets can be customized to match the specific curvature and incline of the conveyor system, providing better performance and reducing the risk of misalignment.
    • Reduced Wear: With proper design and alignment, segment sprockets can reduce wear on the conveyor chain or belt in curved or inclined systems, leading to longer chain/belt life.
    • Smooth Operation: Well-designed segment sprockets contribute to smoother operation in curved or inclined conveyor systems, reducing vibrations and potential disruptions.

    It is crucial to work with experienced conveyor system experts or sprocket manufacturers when using segment sprockets in curved or inclined systems. They can provide guidance on the appropriate sprocket design, materials, and configuration to ensure optimal performance and reliability.

    By selecting the right segment sprockets for curved or inclined conveyor systems and implementing proper installation and maintenance practices, you can achieve efficient material handling and seamless operation in challenging conveyor configurations.

    segment sprocket

    Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

    When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

    1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
    2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
    3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
    4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
    5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
    6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
    7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
    8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

    Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

    Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

    China Good quality CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket  China Good quality CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket
    editor by CX 2023-09-27

    China best CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket

    Product Description

    Hitachi Excavator ZX850 ZX890 ZX890LCH-5A front idler, track roller, top roller and segment sprocket
     

    Hitachi Excavator ZX850 ZX890 ZX890LCH-5A

    >> front idler, idler roller
    >> track roller, bottom roller
    >> top roller, carrier roller
    >> segment sprocket

    Excavator and Bulldozer Undercarriage Sprockets and Segments

    Sprockets are essential parts of most crawler equipment, including excavators, dozers, cranes, drilling machines, and more. Proper undercarriage maintenance significantly lessens the chance for a larger breakdown in the middle of an important job. Sprockets and segments work with the undercarriage track to drive track-style equipment movement. If your sprockets and segments show wear, chances are that you will need to look into replacement parts.

    Sprockets Vs. Segments

    Sprockets are metal gears with an inner ring that has bolt holes or a compression hub and gear ring all within a single unit. In contrast, segments are individual pieces that can be linked together to form a metal ring. This means segments can be combined to create the effect of a complete sprocket, but are able to be individually replaced without dismantling the entire track.

    Sprockets & Segments – CZPT or OEM Parts

    Heavy machinery undercarriages help to carry tons of weight and propel movement. If your undercarriage experiences significant use, it will likely need repair and replacement parts. Original equipment manufacturer (OEM) parts are produced at the same factory that makes the equipment they are used for. Purchasing an OEM part ensures that the part will be identical to the part initially included in the vehicle at purchase. One might think these are the only high-quality replacement options, but CZPT part manufacturers provide replacement parts at a much lower price without sacrificing the machine match or quality.

    Heavy Equipment Undercarriage parts

    Quality heavy machinery undercarriage parts help prevent premature wear on excavators, dozers, track loaders, skid steers, and forestry equipment. The majority of maintenance and part costs for track-type equipment is from its undercarriage. That means, selecting high-quality parts is essential to keeping your machines running efficiently and to save costs.

    Vochains offers undercarriage parts designed to provide the greatest return on your investment and extend the wear life of your machines

    Track Equipment Undercarriage Parts

    Track Assemblies  – CZPT carries complete track group assemblies in addition to individual steel and rubber tracks. Track groups can be shipped pre-assembled to make your installation even easier.

    Sprockets, Idlers, & Segments – Vochains offers a wide selection of sprockets that are designed for extended life, high resistance, and increased durability. Our idlers and rollers can help your crawlers, bulldozers, and excavators handle even the most intense applications.

    Track Shoes & Track Pads – Vochains has a variety of track shoes for any environment with a variety of designs, profiles, and widths. Our premium track shoes are built to handle even the highest impact conditions without bending or breaking.

    Track Links – Vochains carry heavy-duty Track links that hold track sections together and keep your equipment functioning properly in even the harshest applications.

    Track Adjusters – Vochains offers track adjusters that can directly replace your existing parts with a quick replacement. Track adjusters help to absorb shock and protect your machine from leakage while minimizing the risk of releasing the spring.

    Track Chains – Vochains’ track chains are available in different versions to match your machine and environment. With track chains designed for easy installation, you can save time and money while increasing the performance of your machine.

    Rollers – Vochains supplies track rollers are designed for a long wear life and strong performance even in the most extreme operating conditions. Increase the undercarriage clearance height to reduce the load on the front wheel, sprocket, and final drive. Top, bottom, and carrier rollers can decrease the weight on costlier parts, increasing overall wear life. By investing in quality rollers, you can save costs in the long run.

    Pins & Bushings – Pins and bushings form the hinges that allow the links of the track chain to move around the sprockets & idlers. As pins and bushings naturally wear it primarily occurs on a single side of the pin and the matching surface of the bushing, which allows the track pitch to extend, causing a stretched chain that runs loose. Maintaining proper pins and bushings will keep your undercarriage tracks running effectively.

     

    Routine Undercarriage Maintenance

    When inspecting your equipment’s undercarriage, you are looking to see that everything is in its correct place and working properly.
    This includes things such as:

    Maintaining proper track tension.
    Both loose and tight tracks can cause issues preventing your machine from functioning properly.

    Using appropriate track shoes for different job sites.
    Depending on the type of movement your machinery will be doing and the terrains you’ll be working in, choose track shoes that work well.

    Signs of significant wear on the idlers.
    Notable tread will appear as deep pockets or grooves across the surface of the idler.
    You also want to ensure that a lip has not formed on the edge of the idler. If so, this lip indicates that it may be time for servicing.

    Keeping your undercarriage clean and well-lubricated.
    Build-up of dust, mud, and debris can impact lubrication and make your equipment more difficult to use, which may cause operators to be a bit rougher when forcing it to maneuver or operate.

    Inspecting frequently.
    Frequent and thorough inspections, preferably with an operator’s manual in hand, can help operators spot wear, damage, and other issues before they get out of hand and result in more significant repair costs.

    These visual inspections should occur daily.

    Related Products

    Undercarriage Parts for All Types of Equipment

    Vochains carries undercarriage components for all track-type equipment, including:

    • Dozer Undercarriages
    • Track, Compact, & Log Loaders
    • Backhoe
    • Excavators & Mini Excavators
    • Forestry Equipment
    • Skidders & Skid Steers
    • Pavers
    • Feller Bunchers
    • Processor/Harvesters
    • Mulchers
    • Track Cutters

    For Komatsu                                   
    PC20-7    PC30    PC30-3    PC30-5    PC30-6    PC40-7    PC45    PC45-2    PC55
    PC120-6    PC130    PC130-7    PC200    PC200-1    PC200-3    PC200-5    PC200-6    PC200-7
    PC200-8    PC210-6    PC220-1    PC220-3    PC220-6    PC220-7    PC220-8    PC270-7    PC202B
    PC220LC-6    PC220LC-8    PC240    PC300    PC300-3    PC300-5    PC300-6    PC300-7    PC300-7K
    PC300LC-7    PC350-6/7    PC400    PC400-3    PC400-5    PC400-6    PC400lc-7    PC450-6    PC450-7
    PC600    PC650    PC750    PC800    PC1100    PC1250    PC2000          
    D20     D31    D50    D60    D61    D61PX    D65A    D65P    D64P-12
    D80    D85    D155    D275    D355                    
                                             
    For HITACHI                                   
    EX40-1    EX40-2    EX55    EX60    EX60-2    EX60-3    EX60-5    EX70    EX75
    EX100    EX110    EX120    EX120-1    EX120-2    EX120-3    EX120-5    EX130-1    EX200-1
    EX200-2    EX200-3    EX200-5    EX220-3    EX220-5    EX270    EX300    EX300-1    EX300-2
    EX300-3    EX300-5    EX300A    EX330    EX370    EX400-1    EX400-2    EX400-3    EX400-5
    EX450    ZAX30    ZAX55    ZAX200    ZAX200-2    ZAX330    ZAX450-1    ZAX450-3    ZAX450-5
    ZX110    ZX120    ZX200    ZX200    ZX200-1    ZX200-3    ZX200-5g    ZX200LC-3    ZX210
    ZX210-3    ZX210-3    ZX210-5    ZX225    ZX240    ZX250    ZX270    ZX30    ZX330
    ZX330    ZX350    ZX330C    ZX450    ZX50                    
                                             
    For CATERPILLER  
                                    
    E200B    E200-5    E320D    E215    E320DL    E324D    E324DL    E329DL    E300L
    E320S    E320    E320DL    E240    E120-1    E311    E312B    E320BL    E345
    E324    E140    E300B    E330C    E120    E70    E322C    E322B    E325
    E325L    E330    E450    CAT225    CAT312B    CAT315    CAT320    CAT320C    CAT320BL
    CAT330    CAT322    CAT245    CAT325    CAT320L    CAT973                
    D3    D3C    D4    D4D    D4H    D5M    D5H    D6    D6D
    D6M    D6R    D6T    D7    D7H    D7R    D8    D8N    D8R
    D9R    D9N    D9G    D10                         
                                             
    For Sumitomo                                   
    SH120     SH120-3    SH200    SH210-5    SH200    SH220-3    SH220-5/7    SH290-3    SH350-5/7
    SH220    SH280    SH290-7    SH260    SH300    SH300-3    SH300-5    SH350    SH60
    SH430                                        
                                             
    For KOBELCO
                                       
    SK120-6    SK120-5    SK210-8    SK210LC-8    SK220    SK220-1    SK220-3    SK220-5/6    SK200 
    SK200    SK200     SK200-3    SK200-6    SK200-8    SK200-5/6    SK60    SK290    SK100
    SK230    SK250    SK250-8    SK260LC-8    SK300    SK300-2    SK300-4    SK310    SK320
    SK330-8    SK330    SK350LC-8    SK235SR    SK450    SK480    SK30-6          
                                             
                                             
    For DAEWOO                                   
    DH200    DH220-3    DH220    DH220S    DH280-2    DH280-3    DH55    DH258    DH130
    DH370    DH80    DH500    DH450    /DH225                    
                                             
                                             
    For HYUNDAI  
                                    
    R60-5    R60-7    R60-7    R80-7    R200    R200-3    R210    R210    R210-9 
    R210LC    R210LC-7    R225    R225-3    R225-7    R250     R250-7    R290    R290LC
    R290LC-7    R320    R360    R954                         
                                             
    For KATO                                   
    HD512    HD1430    HD 512III    HD 820III    HD820R    HD1430III    HD700VII    HD 1250VII    HD250SE
    HD400SE    HD550SE    HD1880                              
                                             
    For DOOSAN                                   
    DX225     DX225LCA    DX258    DX300    DX300LCA    DX420    DX430          
                                             
                                             
    For VOLVO                                   
    EC160C    EC160D    EC180B    EC180C    EC180D    EC210    EC210    EC210B    EC240B
    EC290    EC290B    EC240    EC55    EC360    EC360B    EC380D    EC460    EC460B
    EC460C    EC700    EC140    EC140B    EC160B                    

    BULLDOZER                                   
                                             
    For CATERPILLER                                   
                             
                   
    D3    D3C    D4    D4D    D4H    D5M    D5H    D6    D6D
    D6M    D6R    D6T    D7    D7H    D7R    D8    D8N    D8R
    D9R    D9N    D9G    D10                         
                                             
    For komatsu  
                                         
    D20     D31    D50    D60    D61    D61PX    D65A    D65P    D64P-12
    D80    D85    D155    D275    D355

      About us

      We are ZheJiang CZPT Imp & Exp Co., Ltd, specialize in providing EXCAVATOR BUCKET and UNDERCARRIAGE PARTS for Excavator and Bulldozer, the brand include CAT, Komatsu, Volvo, Shantui, Hitachi, Kobelco, Hyundai, Doosan, Sumitomo, CZPT and other CZPT brands.
       

      VOCHAINS wide range of Undercarriage Parts & Components including:

      • Track Chains (Standard, Heavy Duty & “PPR” Series)
      • Forged and Cast Drive Segments
      • Drive Sprockets
      • Idlers
      • Lower Rollers
      • Carrier Rollers
      • Track Tensioning Assemblies and Components
      • Heavy Duty Forestry Roller and Idlers

      CONTACT US:
       
      >>> View More

       

      After-sales Service: We Provide Online Technical Services
      Warranty: 12 Months
      Type: Crawler
      Application: Excavator
      Certification: CE, ISO9001: 2000
      Condition: New
      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Materials Used for Manufacturing Segment Sprockets and Their Properties

      Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

      • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
      • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
      • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
      • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
      • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
      • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
      • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

      The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

      When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

      segment sprocket

      Calculating Required Torque and Power for a Segment Sprocket Setup

      Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

      • Conveyor Load:
      • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

      • Conveyor Speed:
      • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

      • Segment Sprocket Diameter:
      • Know the diameter of the segment sprocket being used in the setup.

      • Efficiency and Coefficient of Friction:
      • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

      Calculating Torque:

      To calculate the required torque for a segment sprocket setup, you can use the following formula:

      Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

      Calculating Power:

      To calculate the power requirement for the conveyor system, use the formula:

      Power (Watt) = (Torque * Conveyor Speed) / (9.55)

      where 9.55 is a conversion factor to convert torque in Nm to power in watts.

      Considerations:

      • It’s essential to use consistent units throughout the calculations.
      • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
      • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
      • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

      Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

      segment sprocket

      Can You Explain the Working Principle and Function of a Segment Sprocket?

      The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

      Working Principle:

      • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
      • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
      • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

      Function of Segment Sprockets:

      Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

      • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
      • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
      • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
      • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

      Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

      In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

      China best CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket  China best CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket
      editor by CX 2023-08-05

      China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

      Product Description

      1. Description:

      Part No.: 8E9805
      Machine No.: 320
      Description:  Sprocket
      Logo:  Beneparts
      Surface Hardness  52 ~ 58
      Color:   Yellow or others
      Production Method:  Casting / Forging
      Material:  40Mn

      More products:
      Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
      Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

      Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
      Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
      Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
      Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
      Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

      2. Our products range

        
      3. Our production line:

      4.Popular items blow for reference:

      Brand Model
      Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
          PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
      PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
      PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
      PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
      PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
      PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
         
          EX30 EX40 EX55 EX60-2/3/5
      EX70 EX100-1/3/5/ EX120-1/3/5 EX150
      EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
      EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
      EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
      EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
      UH083 UH045 UH571  
         
          ZAX55 ZAX70 ZAX120 ZAX200
      ZAX210 ZAX230 ZAX240 ZAX330
      ZAX450      
         
         
          DH55 DH80 DH130 DH150
      DH220 DH258 DH280 DH300
      DH320 DH360 DH370 DH400
      DH420 DH500    
      DX300 DX370 DX380  
         
         SK035 SK035SR SK30 SK35
      SK45 SK50-1 SK50-6 SK55
      SK60-3 SK60-1/2/5 SK60-8 SK100
      SK120 SK130-8 SK200-3/5/8 SK210
      SK230 SK250 SK300 SK320
      SK330 SK350 SK07N2  
         
        SH35 SH55 SH60 SH65
      SH75 SH100 SH120 SH120A3
      SH200 SH220 SH265 SH280
      SH300 SH320 SH340 SH350
      SH430 LS2800    
         
              HD250 HD400 HD450 HD700
      HD770 HD820 HD1571 HD1250
      HD1430      
         
            R55 R60-5/7/8 R80 R130
      R150LC-7 R200 R210-3 R220-5
      R225-7 R275 R290 R300
      R320 R305 R360 R450
         
        R914 R924 R934C R944C
         
        CX35 CX45 CX55 CX240
         
          KX35 KX50 KX55 KX80
      KX185      
         
          SWE35 SWE40 SWE50 SWE55
      SWE60 SWE70 SWE85 SWE330
         
        IHI30 IHI35 IHI80 IHI85
         
        TB150 TB175    
         
        FR65 FR85    
         
         
             SY65 SY200 SY215 SY330
         
          YC13 YC35 YC45 YC60
      YC85 YC135    
         
         
         VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
      VIO75 YM75      
         
          D3B D3C D4 D4D D4E
      D4H D5 D5B D5C
      D5H D5M D5N D6
      D6C D6D D6R D6H
      D6T D7G D7R D7H
      D8N D8L D8T D8R
      D8H D8K D9L D9N
      D9R D9T D10N D10R
      D10T D11N D11R  
         
         D20 D31 D37EX-21 D40
      D41P-6 D41E-6 D50 D53
      D51EX-22 D60 D65 D65-12
      D61EX-12 D65EX-12 D65PX-12 D80
      D85 D85EX-15 D85-21 D155
      D155A-1 D155A-2 D155A-3 D155A-5
      D155-6 D275 D355A-3 D375-5
      BD2G      

      5. Our warehouse:

      6.Company information

      HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
       
      Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
       
      Our advantages are 4 fold, our:
      1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
      2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
      3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
      4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
       
      Our commitment to you is always providing quick, convenient, effective customer service.
      Look CZPT to meeting you!
       

      Shipping Cost:

      Estimated freight per unit.



      To be negotiated
      Type: Sprocket
      Application: Excavator
      Certification: CE
      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

      Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

      Customization Options:

      Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

      • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
      • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
      • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
      • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
      • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

      Benefits of Customization:

      Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

      • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
      • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
      • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
      • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

      Consult with Manufacturers:

      When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

      In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

      segment sprocket

      Noise and Vibration Levels in Segment Sprocket Systems

      The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

      • Noise Levels:
      • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

        • Use high-quality segment sprockets made from materials with noise-dampening properties.
        • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
        • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
      • Vibration Levels:
      • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

        • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
        • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
        • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
        • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
      • Noise and Vibration Dampening Measures:
      • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

        • Use noise-absorbing materials or coatings on the segment sprockets.
        • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
        • Implement proper lubrication to reduce friction and dampen noise.
        • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

        Impact of Proper Maintenance:

        Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

        Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

        segment sprocket

        Advantages of Using Segment Sprockets in Certain Machinery or Equipment

        Segment sprockets offer several advantages in certain machinery and equipment applications, making them a preferred choice in various industrial settings. These advantages stem from their unique design and functionality. Here are the key benefits of using segment sprockets:

        • Easy Installation and Replacement: The segmented construction of segment sprockets allows for straightforward installation and replacement. Each segment can be individually mounted onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
        • Quick Adjustment: The adjustable positioning of segment sprockets enables fine-tuning of the sprocket’s alignment with the chain or belt. This feature is particularly beneficial in conveyor systems, where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
        • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
        • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.
        • Customization: Segment sprockets can be customized or modified to fit specific machinery or equipment, offering flexibility in design and adaptation to various industrial processes.
        • Wide Applicability: Segment sprockets find extensive use in conveyor systems, material handling equipment, and other applications where quick sprocket replacement or precise alignment is crucial.

        The advantages of segment sprockets make them particularly well-suited for industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness contribute to improved productivity and reduced maintenance efforts in such applications.

        However, it’s essential to note that while segment sprockets offer various benefits, they may not be suitable for all machinery or equipment. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their higher load-carrying capacity and durability.

        In summary, the advantages of using segment sprockets in certain machinery and equipment lie in their easy installation, quick adjustment, and cost-effectiveness, making them valuable components in industrial settings where frequent sprocket changes or precise alignment are essential.

        China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
        editor by CX 2023-08-01

      China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

      Product Description

      1. Description:

      Part No.: 8E9805
      Machine No.: 320
      Description:  Sprocket
      Logo:  Beneparts
      Surface Hardness  52 ~ 58
      Color:   Yellow or others
      Production Method:  Casting / Forging
      Material:  40Mn

      More products:
      Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
      Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

      Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
      Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
      Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
      Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
      Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

      2. Our products range

        
      3. Our production line:

      4.Popular items blow for reference:

      Brand Model
      Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
          PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
      PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
      PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
      PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
      PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
      PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
         
          EX30 EX40 EX55 EX60-2/3/5
      EX70 EX100-1/3/5/ EX120-1/3/5 EX150
      EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
      EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
      EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
      EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
      UH083 UH045 UH571  
         
          ZAX55 ZAX70 ZAX120 ZAX200
      ZAX210 ZAX230 ZAX240 ZAX330
      ZAX450      
         
         
          DH55 DH80 DH130 DH150
      DH220 DH258 DH280 DH300
      DH320 DH360 DH370 DH400
      DH420 DH500    
      DX300 DX370 DX380  
         
         SK035 SK035SR SK30 SK35
      SK45 SK50-1 SK50-6 SK55
      SK60-3 SK60-1/2/5 SK60-8 SK100
      SK120 SK130-8 SK200-3/5/8 SK210
      SK230 SK250 SK300 SK320
      SK330 SK350 SK07N2  
         
        SH35 SH55 SH60 SH65
      SH75 SH100 SH120 SH120A3
      SH200 SH220 SH265 SH280
      SH300 SH320 SH340 SH350
      SH430 LS2800    
         
              HD250 HD400 HD450 HD700
      HD770 HD820 HD1571 HD1250
      HD1430      
         
            R55 R60-5/7/8 R80 R130
      R150LC-7 R200 R210-3 R220-5
      R225-7 R275 R290 R300
      R320 R305 R360 R450
         
        R914 R924 R934C R944C
         
        CX35 CX45 CX55 CX240
         
          KX35 KX50 KX55 KX80
      KX185      
         
          SWE35 SWE40 SWE50 SWE55
      SWE60 SWE70 SWE85 SWE330
         
        IHI30 IHI35 IHI80 IHI85
         
        TB150 TB175    
         
        FR65 FR85    
         
         
             SY65 SY200 SY215 SY330
         
          YC13 YC35 YC45 YC60
      YC85 YC135    
         
         
         VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
      VIO75 YM75      
         
          D3B D3C D4 D4D D4E
      D4H D5 D5B D5C
      D5H D5M D5N D6
      D6C D6D D6R D6H
      D6T D7G D7R D7H
      D8N D8L D8T D8R
      D8H D8K D9L D9N
      D9R D9T D10N D10R
      D10T D11N D11R  
         
         D20 D31 D37EX-21 D40
      D41P-6 D41E-6 D50 D53
      D51EX-22 D60 D65 D65-12
      D61EX-12 D65EX-12 D65PX-12 D80
      D85 D85EX-15 D85-21 D155
      D155A-1 D155A-2 D155A-3 D155A-5
      D155-6 D275 D355A-3 D375-5
      BD2G      

      5. Our warehouse:

      6.Company information

      HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
       
      Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
       
      Our advantages are 4 fold, our:
      1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
      2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
      3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
      4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
       
      Our commitment to you is always providing quick, convenient, effective customer service.
      Look CZPT to meeting you!
       

      Shipping Cost:

      Estimated freight per unit.



      To be negotiated
      Type: Sprocket
      Application: Excavator
      Certification: CE
      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Materials Used for Manufacturing Segment Sprockets and Their Properties

      Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

      • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
      • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
      • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
      • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
      • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
      • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
      • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

      The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

      When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

      segment sprocket

      Noise and Vibration Levels in Segment Sprocket Systems

      The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

      • Noise Levels:
      • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

        • Use high-quality segment sprockets made from materials with noise-dampening properties.
        • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
        • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
      • Vibration Levels:
      • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

        • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
        • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
        • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
        • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
      • Noise and Vibration Dampening Measures:
      • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

        • Use noise-absorbing materials or coatings on the segment sprockets.
        • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
        • Implement proper lubrication to reduce friction and dampen noise.
        • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

        Impact of Proper Maintenance:

        Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

        Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

        segment sprocket

        What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

        A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

        Key Characteristics of Segment Sprockets:

        • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
        • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
        • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
        • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

        Advantages of Segment Sprockets:

        • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
        • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
        • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
        • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

        It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

        In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

        China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
        editor by CX 2023-07-31

      China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

      Product Description

      1. Description:

      Part No.: 8E9805
      Machine No.: 320
      Description:  Sprocket
      Logo:  Beneparts
      Surface Hardness  52 ~ 58
      Color:   Yellow or others
      Production Method:  Casting / Forging
      Material:  40Mn

      More products:
      Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
      Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

      Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
      Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
      Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
      Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
      Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

      2. Our products range

        
      3. Our production line:

      4.Popular items blow for reference:

      Brand Model
      Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
          PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
      PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
      PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
      PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
      PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
      PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
         
          EX30 EX40 EX55 EX60-2/3/5
      EX70 EX100-1/3/5/ EX120-1/3/5 EX150
      EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
      EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
      EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
      EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
      UH083 UH045 UH571  
         
          ZAX55 ZAX70 ZAX120 ZAX200
      ZAX210 ZAX230 ZAX240 ZAX330
      ZAX450      
         
         
          DH55 DH80 DH130 DH150
      DH220 DH258 DH280 DH300
      DH320 DH360 DH370 DH400
      DH420 DH500    
      DX300 DX370 DX380  
         
         SK035 SK035SR SK30 SK35
      SK45 SK50-1 SK50-6 SK55
      SK60-3 SK60-1/2/5 SK60-8 SK100
      SK120 SK130-8 SK200-3/5/8 SK210
      SK230 SK250 SK300 SK320
      SK330 SK350 SK07N2  
         
        SH35 SH55 SH60 SH65
      SH75 SH100 SH120 SH120A3
      SH200 SH220 SH265 SH280
      SH300 SH320 SH340 SH350
      SH430 LS2800    
         
              HD250 HD400 HD450 HD700
      HD770 HD820 HD1571 HD1250
      HD1430      
         
            R55 R60-5/7/8 R80 R130
      R150LC-7 R200 R210-3 R220-5
      R225-7 R275 R290 R300
      R320 R305 R360 R450
         
        R914 R924 R934C R944C
         
        CX35 CX45 CX55 CX240
         
          KX35 KX50 KX55 KX80
      KX185      
         
          SWE35 SWE40 SWE50 SWE55
      SWE60 SWE70 SWE85 SWE330
         
        IHI30 IHI35 IHI80 IHI85
         
        TB150 TB175    
         
        FR65 FR85    
         
         
             SY65 SY200 SY215 SY330
         
          YC13 YC35 YC45 YC60
      YC85 YC135    
         
         
         VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
      VIO75 YM75      
         
          D3B D3C D4 D4D D4E
      D4H D5 D5B D5C
      D5H D5M D5N D6
      D6C D6D D6R D6H
      D6T D7G D7R D7H
      D8N D8L D8T D8R
      D8H D8K D9L D9N
      D9R D9T D10N D10R
      D10T D11N D11R  
         
         D20 D31 D37EX-21 D40
      D41P-6 D41E-6 D50 D53
      D51EX-22 D60 D65 D65-12
      D61EX-12 D65EX-12 D65PX-12 D80
      D85 D85EX-15 D85-21 D155
      D155A-1 D155A-2 D155A-3 D155A-5
      D155-6 D275 D355A-3 D375-5
      BD2G      

      5. Our warehouse:

      6.Company information

      HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
       
      Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
       
      Our advantages are 4 fold, our:
      1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
      2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
      3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
      4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
       
      Our commitment to you is always providing quick, convenient, effective customer service.
      Look CZPT to meeting you!
       

      Shipping Cost:

      Estimated freight per unit.



      To be negotiated
      Type: Sprocket
      Application: Excavator
      Certification: CE
      Customization:
      Available

      |

      Customized Request

      China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
      editor by CX 2023-07-31

      China Excavator Sprocket Cat320 Track Chain 9W9353, Jcb200, 9W9351 for Bulldozers with Hot selling

      Product Description

      Excavator Sprocket CAT320 Track Chain 9W9353,JCB200 ,9W9351 for Bulldozers

      Sprocket

      Excavator sprocket

      Spare parts

      Product Details

      Excavator Sprocket CAT320 Track Chain 9W9353,JCB200 ,9W9351 for Bulldozers

       

      Feature:

      DINGTAI Sprocket Value:
      1) Cast steel or hot forged steel for optimum intermal grain flow.
      2) Effective hardened depth 4-8mm with HRC45.
      3) Tempered to resist cracking and chipping.
      4)Optimized design to reduce stress concentration areas.
      5). One-stop service.

      A.Full undercarriage parts of excavator and bulldozer are available: track roller/bottom roller/lower roller, front idler, sprocket rim/segment group,

      carrier roller/top roller, track chain with shoes/track group.

      B.Excavator spring assembly with OEM size, bucket link/H link, link rod/I link, track guard.

      C.Ground Engaging Tools: bucket teeth, excavator buckets, cutting edge, and end bits

      D.Hydraulic cylinder and seal kits: EX1200, PC1250 hydraulic cylinders are also available.

       

      Advantages:

      1).All parts can check with part number,all parts can order follow part number.

      2). Safe packing to protect the goods, such as wooden box, Iron sheet for our parts.

      Excavator Sprocket CAT320 Track Chain 9W9353,JCB200 ,9W9351 for Bulldozers

      Packing:standard export fumigated wooden pallet

       

      Standard Or Nonstandard: Standard
      Application: Excavator & Bulldozer Spare Parts
      Hardness: Hardened Tooth Surface
      Manufacturing Method: Forging Casting
      Toothed Portion Shape: Curved Gear
      Material: 35mnb/40mn2
      Samples:
      US$ 200/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request