Tag Archives: mini excavator sprocket

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
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Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

Customization Options:

Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

  • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
  • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
  • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
  • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
  • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

Benefits of Customization:

Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

  • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
  • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
  • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
  • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

Consult with Manufacturers:

When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2023-12-20

China Professional Mini Excavator Customized PC20 Sprocket Segment

Product Description

Mini Excavator PC20 Sprocket Rim
 

Product Description

Product: Sprocket and Segment
Material: 35MnB
Production Process: Casting/Forging
Surface Hardness: HRC50-60; depth : 4-10mm
Color: Black, Yellow or Customized 
Compatible Machine:  Excavator/Bulldozer 
Certification: ISO9001
Deliver time:  7-15 days after contrast established 
Offer customized Service : Yes

 

Detailed Photos

 

Main Feature

 

  • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
  • Produced in advance machining center and vertical CNC turning machine for precision requirements.
  • strict quality management ensures the effective and stable products.

 

    Dozer Excavator Part No.

    Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
    Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
    Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
    Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
    Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
    Samsung SE210,SE210-3,SE280,SE350-2, etc.
    Volvo EC210,EC240, etc.
    Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
    Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
    PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

     

     

    Company Profile

    Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
    Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

     

    Packaging & Shipping

    FAQ

    1. You are a trader or a manufacture?
    We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

    2. How can I be sure the part will fit my excavator?
    Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

    3. How about the payment terms?
    We usually accept T/T or L/C. other terms also could be negotiated.

    4. What is your minimum order?
    It depends on what you are buying. Normally, we don’t have MOQ request.

    5. What is your delivery time?
    If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

    6. What about Quality Control?
    We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

    7. Can offer the sample ?
    For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

     

    Type: Undercarriage
    Usage: Special Excavator, Mining Excavator
    Certification: ISO9001: 2000
    Condition: New
    Product Type: Sprocket & Segment
    Machine Type: Crawler Excavator
    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

    Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

    High-Speed Conveyor Systems:

    In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

    However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

    Heavy-Duty Conveyor Systems:

    Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

    Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

    Considerations for Using Segment Sprockets:

    When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

    • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
    • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
    • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
    • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

    In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

    segment sprocket

    Using Segment Sprockets in Precision Motion Control and Automation Systems

    Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

    • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
    • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
    • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
    • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

    Factors to Consider:

    When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

    • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
    • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
    • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
    • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

    Application Examples:

    Segment sprockets find applications in various precision motion control and automation systems, including:

    • Robotic arms and pick-and-place systems
    • Automated manufacturing and assembly lines
    • Medical equipment and devices
    • High-precision positioning systems

    By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

    segment sprocket

    What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

    A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

    Key Characteristics of Segment Sprockets:

    • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
    • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
    • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
    • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

    Advantages of Segment Sprockets:

    • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
    • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
    • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
    • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

    It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

    In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

    China Professional Mini Excavator Customized PC20 Sprocket Segment  China Professional Mini Excavator Customized PC20 Sprocket Segment
    editor by CX 2023-11-20

    China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

    Product Description

    1. Description:

    Part No.: 8E9805
    Machine No.: 320
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    More products:
    Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
    Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

    Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
    Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
    Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
    Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
    Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
        PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
        EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
        DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
       SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
            HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
          R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
        KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
           SY65 SY200 SY215 SY330
       
        YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
       D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
     

    Type: Sprocket
    Application: Excavator
    Certification: CE
    Customization:
    Available

    |

    Customized Request

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    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    segment sprocket

    Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

    Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

    Compatibility:

    Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

    Number of Segments:

    Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

    Alignment:

    Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

    Maintenance:

    Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

    Benefits of Segment Sprockets:

    Replacing traditional sprockets with segment sprockets can offer several advantages:

    • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
    • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
    • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
    • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

    Consultation:

    If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

    Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

    segment sprocket

    Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

    Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

    Key Considerations:

    • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
    • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
    • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
    • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
    • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
    • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

    Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

    It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

    segment sprocket

    How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

    In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

    • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
    • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
    • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
    • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

    Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

    It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

    In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

    China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by CX 2023-10-17

    China high quality Zx70 Zx70LC Zxiio Zx120 Zx180 1024217 1010325 1018740 Sprocket for Mini Excavator Chain Dozer Segment

    Product Description

    Zx70 Zx70LC Zxiio Zx120 Zx180 1571217 1571325 1018740 Sprocket for mini excavator chain dozer segment

    Material

    40SiMnTi

    Finish

    Smooth

    Colors

    Black or yellow

    Technique

    Forging casting

    Surface Hardness

    HRC52-58

    Warranty time

    2000 hour

    Certification

    ISO9001-9002

    FOB Price

    FOB HangZhou USD 200-2000/Piece

    MOQ

    2 piece

    Delivery Time

    Within 30 days after contract established

    For ktsu              
    PC20-7 PC30 PC30-3 PC30-5 PC30-6 PC40-7 PC45 PC45-2 PC55
    PC120-6 PC130 PC130-7 PC200 PC200-1 PC200-3 PC200-5 PC200-6 PC200-7
    PC200-8 PC210-6 PC220-1 PC220-3 PC220-6 PC220-7 PC220-8 PC270-7 PC202B
    PC220LC-6 PC220LC-8 PC240 PC300 PC300-3 PC300-5 PC300-6 PC300-7 PC300-7K
    PC300LC-7 PC350-6/7 PC400 PC400-3 PC400-5 PC400-6 PC400lc-7 PC450-6 PC450-7
    PC600 PC650 PC750 PC800 PC1100 PC1250 PC2000    
    D20  D31 D50 D60 D61 D61PX D65A D65P D64P-12
    D80 D85 D155 D275 D355        
    For HITACHI              
    EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
    EX100 EX110 EX120 EX120-1 EX120-2 EX120-3 EX120-5 EX130-1 EX200-1
    EX200-2 EX200-3 EX200-5 EX220-3 EX220-5 EX270 EX300 EX300-1 EX300-2
    EX300-3 EX300-5 EX300A EX330 EX370 EX400-1 EX400-2 EX400-3 EX400-5
    EX450 ZAX30 ZAX55 ZAX200 ZAX200-2 ZAX330 ZAX450-1 ZAX450-3 ZAX450-5
    ZX110 ZX120 ZX200 ZX200 ZX200-1 ZX200-3 ZX200-5g ZX200LC-3 ZX210
    ZX210-3 ZX210-3 ZX210-5 ZX225 ZX240 ZX250 ZX270 ZX30 ZX330
    ZX330 ZX350 ZX330C ZX450 ZX50        
    For CAT              
    E200B E200-5 E320D E215 E320DL E324D E324DL E329DL E300L
    E320S E320 E320DL E240 E120-1 E311 E312B E320BL E345
    E324 E140 E300B E330C E120 E70 E322C E322B E325
    E325L E330 E450 CAT225 CAT312B CAT315 CAT320 CAT320C CAT320BL
    CAT330 CAT322 CAT245 CAT325 CAT320L CAT973       
    D3 D3C D4 D4D D4H D5M D5H D6 D6D
    D6M D6R D6T D7 D7H D7R D8 D8N D8R
    D9R D9N D9G D10          
    For Sumitomo              
    SH120  SH120-3 SH200 SH210-5 SH200 SH220-3 SH220-5/7 SH290-3 SH350-5/7
    SH220 SH280 SH290-7 SH260 SH300 SH300-3 SH300-5 SH350 SH60
    SH430                
    For KOBELCO              
    SK120-6 SK120-5 SK210-8 SK210LC-8 SK220 SK220-1 SK220-3 SK220-5/6 SK200 
    SK200 SK200  SK200-3 SK200-6 SK200-8 SK200-5/6 SK60 SK290 SK100
    SK230 SK250 SK250-8 SK260LC-8 SK300 SK300-2 SK300-4 SK310 SK320
    SK330-8 SK330 SK350LC-8 SK235SR SK450 SK480 SK30-6    
    For DAEWOO              
    DH200 DH220-3 DH220 DH220S DH280-2 DH280-3 DH55 DH258 DH130
    DH370 DH80 DH500 DH450 /DH225        
    For HYUNDAI              
    R60-5 R60-7 R60-7 R80-7 R200 R200-3 R210 R210 R210-9 
    R210LC R210LC-7 R225 R225-3 R225-7 R250  R250-7 R290 R290LC
    R290LC-7 R320 R360 R954          
    For KATO              
    HD512 HD1430 HD 512III HD 820III HD820R HD1430III HD700VII HD 1250VII HD250SE
    HD400SE HD550SE HD1880            
    For DOOSAN              
    DX225  DX225LCA DX258 DX300 DX300LCA DX420 DX430    
    For VOLVO              
    EC160C EC160D EC180B EC180C EC180D EC210 EC210 EC210B EC240B
    EC290 EC290B EC240 EC55 EC360 EC360B EC380D EC460 EC460B
    EC460C EC700 EC140 EC140B EC160B      

     

    Shipping Cost:

    Estimated freight per unit.



    To be negotiated
    After-sales Service: Online Service
    Warranty: 12 Months
    Type: Undercarriage Parts
    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Proper Installation and Alignment of Segment Sprockets for Optimal Performance

    Proper installation and alignment of segment sprockets are essential to ensure optimal performance, smooth power transmission, and extended sprocket life. Here’s a step-by-step guide on how to install and align segment sprockets:

    1. Clean the Shaft and Sprocket: Before installation, make sure the shaft and the segments of the sprocket are clean and free from any debris or contaminants that could interfere with the proper seating of the segments.
    2. Check the Fit: Verify that the segment sprocket matches the shaft’s size and fits securely onto the shaft. The segments should have a snug fit without any play or excessive clearance.
    3. Assemble the Segments: Carefully assemble the segments onto the sprocket hub, ensuring they interlock correctly. Follow the manufacturer’s guidelines for the proper assembly process to avoid any misalignment.
    4. Position the Sprocket: Place the assembled sprocket onto the shaft, making sure it is positioned correctly according to the manufacturer’s specifications or engineering drawings.
    5. Check Alignment: Use alignment tools or techniques to verify that the sprocket is aligned properly with the conveyor chain or belt. Proper alignment ensures that the sprocket teeth mesh smoothly with the chain or belt, reducing wear and enhancing power transmission efficiency.
    6. Adjust Position if Necessary: If the sprocket is not aligned correctly, make necessary adjustments to ensure proper positioning. This may involve moving the sprocket along the shaft or using shims for precise alignment.
    7. Tighten Bolts: Once the sprocket is aligned, tighten the bolts securely to hold the segments in place. Use the manufacturer’s recommended torque values for the bolts to prevent over-tightening or under-tightening.
    8. Perform a Trial Run: After installation, conduct a trial run of the conveyor system or equipment to check for any issues, unusual noises, or misalignment. Monitor the sprocket’s performance during this trial period.
    9. Regular Maintenance: Implement a regular maintenance schedule to inspect and lubricate the segment sprockets. Check for signs of wear, fatigue, or damage during these inspections and replace any worn or damaged segments promptly.

    Proper installation and alignment of segment sprockets contribute to the smooth and efficient operation of conveyor systems and machinery. Misaligned sprockets can lead to premature wear, increased friction, and reduced power transmission efficiency, affecting the overall performance of the system.

    If you are unsure about the installation and alignment process, consult with the sprocket manufacturer or seek advice from industry experts to ensure you achieve the best results and optimal performance from your segment sprockets.

    segment sprocket

    Using Segment Sprockets in Precision Motion Control and Automation Systems

    Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

    • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
    • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
    • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
    • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

    Factors to Consider:

    When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

    • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
    • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
    • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
    • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

    Application Examples:

    Segment sprockets find applications in various precision motion control and automation systems, including:

    • Robotic arms and pick-and-place systems
    • Automated manufacturing and assembly lines
    • Medical equipment and devices
    • High-precision positioning systems

    By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

    segment sprocket

    Can You Explain the Working Principle and Function of a Segment Sprocket?

    The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

    Working Principle:

    • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
    • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
    • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

    Function of Segment Sprockets:

    Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

    • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

    Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

    In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

    China high quality Zx70 Zx70LC Zxiio Zx120 Zx180 1024217 1010325 1018740 Sprocket for Mini Excavator Chain Dozer Segment  China high quality Zx70 Zx70LC Zxiio Zx120 Zx180 1024217 1010325 1018740 Sprocket for Mini Excavator Chain Dozer Segment
    editor by CX 2023-10-07

    China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

    Product Description

    1. Description:

    Part No.: 8E9805
    Machine No.: 320
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    More products:
    Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
    Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

    Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
    Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
    Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
    Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
    Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
        PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
        EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
        DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
       SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
            HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
          R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
        KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
           SY65 SY200 SY215 SY330
       
        YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
       D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
     

    Shipping Cost:

    Estimated freight per unit.



    To be negotiated
    Type: Sprocket
    Application: Excavator
    Certification: CE
    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

    Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

    Customization Options:

    Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

    • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
    • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
    • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
    • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
    • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

    Benefits of Customization:

    Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

    • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
    • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
    • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
    • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

    Consult with Manufacturers:

    When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

    In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

    segment sprocket

    Noise and Vibration Levels in Segment Sprocket Systems

    The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

    • Noise Levels:
    • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

      • Use high-quality segment sprockets made from materials with noise-dampening properties.
      • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
      • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
    • Vibration Levels:
    • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

      • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
      • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
      • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
      • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
    • Noise and Vibration Dampening Measures:
    • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

      • Use noise-absorbing materials or coatings on the segment sprockets.
      • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
      • Implement proper lubrication to reduce friction and dampen noise.
      • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

      Impact of Proper Maintenance:

      Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

      Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

      segment sprocket

      Advantages of Using Segment Sprockets in Certain Machinery or Equipment

      Segment sprockets offer several advantages in certain machinery and equipment applications, making them a preferred choice in various industrial settings. These advantages stem from their unique design and functionality. Here are the key benefits of using segment sprockets:

      • Easy Installation and Replacement: The segmented construction of segment sprockets allows for straightforward installation and replacement. Each segment can be individually mounted onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
      • Quick Adjustment: The adjustable positioning of segment sprockets enables fine-tuning of the sprocket’s alignment with the chain or belt. This feature is particularly beneficial in conveyor systems, where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
      • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
      • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.
      • Customization: Segment sprockets can be customized or modified to fit specific machinery or equipment, offering flexibility in design and adaptation to various industrial processes.
      • Wide Applicability: Segment sprockets find extensive use in conveyor systems, material handling equipment, and other applications where quick sprocket replacement or precise alignment is crucial.

      The advantages of segment sprockets make them particularly well-suited for industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness contribute to improved productivity and reduced maintenance efforts in such applications.

      However, it’s essential to note that while segment sprockets offer various benefits, they may not be suitable for all machinery or equipment. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their higher load-carrying capacity and durability.

      In summary, the advantages of using segment sprockets in certain machinery and equipment lie in their easy installation, quick adjustment, and cost-effectiveness, making them valuable components in industrial settings where frequent sprocket changes or precise alignment are essential.

      China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Custom 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
      editor by CX 2023-08-01

    China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

    Product Description

    1. Description:

    Part No.: 8E9805
    Machine No.: 320
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    More products:
    Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
    Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

    Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
    Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
    Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
    Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
    Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
        PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
        EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
        DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
       SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
            HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
          R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
        KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
           SY65 SY200 SY215 SY330
       
        YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
       D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
     

    Shipping Cost:

    Estimated freight per unit.



    To be negotiated
    Type: Sprocket
    Application: Excavator
    Certification: CE
    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Materials Used for Manufacturing Segment Sprockets and Their Properties

    Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

    • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
    • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
    • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
    • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
    • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
    • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
    • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

    The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

    When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

    segment sprocket

    Noise and Vibration Levels in Segment Sprocket Systems

    The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

    • Noise Levels:
    • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

      • Use high-quality segment sprockets made from materials with noise-dampening properties.
      • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
      • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
    • Vibration Levels:
    • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

      • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
      • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
      • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
      • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
    • Noise and Vibration Dampening Measures:
    • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

      • Use noise-absorbing materials or coatings on the segment sprockets.
      • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
      • Implement proper lubrication to reduce friction and dampen noise.
      • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

      Impact of Proper Maintenance:

      Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

      Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

      segment sprocket

      What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

      A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

      Key Characteristics of Segment Sprockets:

      • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
      • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
      • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
      • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

      Advantages of Segment Sprockets:

      • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
      • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
      • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
      • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

      It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

      In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

      China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
      editor by CX 2023-07-31

    China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

    Product Description

    1. Description:

    Part No.: 8E9805
    Machine No.: 320
    Description:  Sprocket
    Logo:  Beneparts
    Surface Hardness  52 ~ 58
    Color:   Yellow or others
    Production Method:  Casting / Forging
    Material:  40Mn

    More products:
    Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
    Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

    Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
    Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
    Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
    Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
    Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

    2. Our products range

      
    3. Our production line:

    4.Popular items blow for reference:

    Brand Model
    Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
        PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
    PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
    PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
    PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
    PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
    PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
       
        EX30 EX40 EX55 EX60-2/3/5
    EX70 EX100-1/3/5/ EX120-1/3/5 EX150
    EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
    EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
    EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
    EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
    UH083 UH045 UH571  
       
        ZAX55 ZAX70 ZAX120 ZAX200
    ZAX210 ZAX230 ZAX240 ZAX330
    ZAX450      
       
       
        DH55 DH80 DH130 DH150
    DH220 DH258 DH280 DH300
    DH320 DH360 DH370 DH400
    DH420 DH500    
    DX300 DX370 DX380  
       
       SK035 SK035SR SK30 SK35
    SK45 SK50-1 SK50-6 SK55
    SK60-3 SK60-1/2/5 SK60-8 SK100
    SK120 SK130-8 SK200-3/5/8 SK210
    SK230 SK250 SK300 SK320
    SK330 SK350 SK07N2  
       
      SH35 SH55 SH60 SH65
    SH75 SH100 SH120 SH120A3
    SH200 SH220 SH265 SH280
    SH300 SH320 SH340 SH350
    SH430 LS2800    
       
            HD250 HD400 HD450 HD700
    HD770 HD820 HD1571 HD1250
    HD1430      
       
          R55 R60-5/7/8 R80 R130
    R150LC-7 R200 R210-3 R220-5
    R225-7 R275 R290 R300
    R320 R305 R360 R450
       
      R914 R924 R934C R944C
       
      CX35 CX45 CX55 CX240
       
        KX35 KX50 KX55 KX80
    KX185      
       
        SWE35 SWE40 SWE50 SWE55
    SWE60 SWE70 SWE85 SWE330
       
      IHI30 IHI35 IHI80 IHI85
       
      TB150 TB175    
       
      FR65 FR85    
       
       
           SY65 SY200 SY215 SY330
       
        YC13 YC35 YC45 YC60
    YC85 YC135    
       
       
       VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
    VIO75 YM75      
       
        D3B D3C D4 D4D D4E
    D4H D5 D5B D5C
    D5H D5M D5N D6
    D6C D6D D6R D6H
    D6T D7G D7R D7H
    D8N D8L D8T D8R
    D8H D8K D9L D9N
    D9R D9T D10N D10R
    D10T D11N D11R  
       
       D20 D31 D37EX-21 D40
    D41P-6 D41E-6 D50 D53
    D51EX-22 D60 D65 D65-12
    D61EX-12 D65EX-12 D65PX-12 D80
    D85 D85EX-15 D85-21 D155
    D155A-1 D155A-2 D155A-3 D155A-5
    D155-6 D275 D355A-3 D375-5
    BD2G      

    5. Our warehouse:

    6.Company information

    HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
     
    Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
     
    Our advantages are 4 fold, our:
    1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
    2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
    3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
    4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
     
    Our commitment to you is always providing quick, convenient, effective customer service.
    Look CZPT to meeting you!
     

    Shipping Cost:

    Estimated freight per unit.



    To be negotiated
    Type: Sprocket
    Application: Excavator
    Certification: CE
    Customization:
    Available

    |

    Customized Request

    China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by CX 2023-07-31

    China China Sprocket Mini Excavator YC85 Sprocket For Yuchai Excavator Spare Parts drive sprocket

    Problem: New
    Applicable Industries: Creating Substance Stores, Equipment Restore Shops, Producer On-line variable pace travel variator 1hp 2hp 3hp 5hp 7hp 380v motor drive frequency converter vfd 75kw Retail, Development works , electrical jack lifting tools gear driven jacks tiny transmission gearbox stepless variator Vitality & Mining, Other
    Showroom Spot: None
    Online video outgoing-inspection: Supplied
    Machinery Test Report: Not Available
    Advertising Variety: New Item 2571
    Warranty: 6 Months
    Product identify: Sprocket/Drive Sprocket
    Model Variety: YC85
    Materials: 35SiMn
    Area Hardness: HRC50-56
    Color: Black , 8000 series cycloidal equipment box little transmission gearbox stepless variator screw jack high lift Yellow,as customer’s ask for
    MOQ: 1 Pcs
    OEM: Welcomed
    Packing: Sea well worth packing
    After-sales Provider Supplied: Video Technological Assistance
    Packaging Particulars: PLYWOOD PALLET 43T XR200 Motorcycle Chain Sprocket Rear Sets For Bike Human body Parts Wooden Scenario
    Port: HangZhou Port/HangZhou Port

    Product Name:Sprocket/Drive Sprocket
    Type:Excavator Spare Parts
    Model Number:YC85
    Material:35SiMn
    Surface Hardness:HRC50-56
    Country of origin:ZheJiang China
    MOQ:1pcs
    KomatsuPC20 PC30 PC40 PC55 PC60 PC100 PC120 PC180 PC200 PC210 PC220 PC240 PC260 PC300 PC360 PC400 PC450 D20 D30 D31 D50 D60 D65 D61 D80 D85
    HitachiEX30 EX30 EX55 EX60 EX100/120 EX150 EX200 EX210 EX220 EX300 EX350 EX400 EX450 ZX55 ZX70 ZX200 ZX240 ZX270 ZX330 ZX350 FH150 FH200FH300/330 UH07 UH13 UH063 UH081 KH70 KH100 KH125 KH150 KH180
    CaterpillarE70 E120 E240 E300B E305.5 E307 E311/312 E320 E322 E325 E330 E345 E450CAT215 CAT225 CAT235 D3C D4D D4H D4E D5 D5H D5H D6D D6E D6H D7G
    KobelcoSK07C SK03N2 SK55 SK60 SK100 SK20 SK140 SK200 SK210 SK220 SK230 SK350 SK260 SK30 SK310 SK320 SK330 SK350 SK450 K907 PH335 PH440PH550 PH7055 BM CKC2500
    SumitomoSH60 SH120 SH20 SH220 SH280 SH300 SH350 LS108 LS118 LS2800
    KatoHD250 HD307 HD450 HD700 HD770 HD800 HD820 HD1250
    HyundaiR55 R60 R80 R130 R200 R210 R215 R225 R230 R290 R320 R450
    Daewoo/DoosanDH55 DH60 DH150 DH220 DH280 DH300
    SamsungSE210 SE280 SE350
    VolvoEC55 EC140 EC210 EC240 EC290 EC360 EC460
    MitsubishiMS110 MS180
    YuchaiYC35 YC60 YC65 YC85

    Problems with sprockets

    If you’re having trouble with your HP Sprocket, you’re not alone. This bike component isn’t without issues, but it’s also susceptible to other wear and tear. Check for worn tooth surfaces and hooked tips. When teeth wear out quickly, they can break the chain, so make sure you fix them as soon as possible.
    You can solve this issue by installing the latest firmware update for your Sprocket printer. The firmware update is designed to provide a safe and reliable printing experience. When your Sprocket printer doesn’t print the pictures, it is likely because it’s not receiving enough power from the battery. Make sure the battery is at least 25% before you begin.
    Insufficient or improper lubrication can cause a variety of problems. Proper lubrication can prevent or remove excessive wear, or protect the chain from the environment. It can also reduce the risk of excessive chain slack. The following are just a few common problems that can cause slack in the chain.
    In case of excessive wear, a new sprocket may be necessary. If the sprocket and chain do not match, replace them with a similar size. In addition, a shock absorber can be installed to minimize load. Another alternative is to install a take-up idler, which helps prevent excessive chain elongation.
    Improper alignment of the sprocket is another common cause of chain drive problems. If the sprocket is not aligned correctly, it will not be able to move smoothly through the chain during rotation. The teeth of the sprocket will become hooked, preventing the roller from smoothly moving through. This will force the roller chain to cling to the sprocket, and need to be replaced.
    sprocket

    Common types of sprockets

    Power transmission equipment typically utilizes sprockets and chains. These are used in pairs to provide speed reduction. They are different from gears because the teeth of the sprocket do not mesh with those of the mating gears. They are typically made of plastic, but they can also be made of metal.
    There are many common types of sprockets and chains. Some of these types of sprockets have large, narrow, or variable tooth pitch. The size of the sprocket depends on the size and pitch of the chain. If you are using a chain with a large pitch diameter, you should use a sprocket with large teeth. Conversely, a smaller pitch diameter will require a sprocket with small teeth.
    Another way to identify the type of sprocket you’re using is to look at the number of strands. Single-strand sprockets are the most common, but you’ll also find many types that have multiple strands of chains. Multi-strand chains are generally larger and allow for greater torque to be transmitted from a common central shaft.
    Another type is flat sprockets, which have no hub and drive through a series of holes. They are used for transmission of power or material in chain-driven systems, such as bicycles. They can also be used for overhead conveyors. In some cases, there is a special type that fits the shaft of an automobile, such as a transmission shaft.
    There are many different types of sprockets, each with a unique function. Some are used for conveyor chains, while others are used for other applications. In most cases, sprockets are used in chain-driven machinery. They come in different sizes and pitches and are designed to work with particular types of chains.
    When choosing a motor or transmission system, it is important to match sprockets and chains. A perfectly matched set of components will ensure that the motor and transmission work together. Generally, this alignment comes down to sprocket-to-sprocket matching. The process involves jacking up the motor and lining up the sprockets and chains. Then, the sprockets and chains are locked into place with cotter pins.
    sprocket

    Size of sprockets

    To determine the correct chain length and sprocket diameter, the first step is to understand the difference between the diameters of the sprockets and cassettes. The smaller the diameters of sprockets, the lower the chain tension. The larger the sprocket, the longer the chain will need to be. This process requires the use of a derailleur that can roll a larger number of chains.
    In addition to chain length, the spacing between sprockets is another important factor. If the sprockets are too far apart, the chain may slip through the sprocket. A smaller range of sprockets will prevent this and will increase the number of discrete gear ratios. In addition, if the chain skips over a sprocket, it will cause discomfort in shifting.
    Choosing the correct size of sprockets is essential for cycling. Larger sprockets are usually necessary for road bikes. Likewise, a road bike will have larger gears than a gravel bike. Larger gears will help the cyclist accelerate more smoothly and ensure a smoother ride.
    Using a chain calculator can help you determine the proper size of sprockets for your bike. You can also use a chain length calculator to determine the correct chain length. This calculator uses the distance between the sprockets to calculate chain length. However, it is important to note that it is not possible to calculate the length of a chain with a single sprocket.
    The size of the sprocket must be in proportion to the length of the chain. It can be controlled by either adjusting the center of the sprocket or moving it to the proper position. The center of rotation of the sprocket is defined by the chosen geometry reference.
    The report covers global and regional sales of sprockets. It also contains information on competitive dynamics and market concentration status. Moreover, the report includes detailed information about the manufacturers of sprockets. The study also includes regional and global market forecasts. It also provides a detailed breakdown of sales by type, application, and region.
    When choosing the right size of sprockets, remember to take measurements and do some arithmetic. For example, a smaller countershaft sprocket will improve low-speed acceleration, while a larger rear sprocket will improve fuel mileage. In addition, it is recommended that you use the reverse sprocket size if you’re going to be riding on long highways.
    sprocket

    Maintenance of sprockets

    Proper maintenance of sprockets and chains is crucial to the functioning of your bike. It is important to avoid overstretching them. If this happens, they will not fit properly and will require replacement. It is also important to prevent the kinks in your chain to reduce the amount of stress on your sprockets.
    If you are unsure of the state of your sprockets and chains, you can replace them with a new chain and a new sprocket. If you notice that a chain is squeezing between the rear sprocket, it is time to replace the sprocket.
    Proper maintenance of sprockets and chains involves cleaning and lubrication. Regular cleaning and lubrication can prevent damage and extend the life cycle of these parts. Proper lubrication will also ensure their smooth operation and minimize the noise. Regardless of whether your sprockets or chains are new or used, lubrication should be carried out at regular intervals to extend their useful life cycle.
    Proper alignment of the sprockets and chains will ensure the most efficient performance and reliability. If you regularly change your chain and sprockets, you can prolong the life of these components and avoid costly repairs. Make sure you change the sprockets and chains only with professional mechanics. Always follow the instructions of the motorcycle manufacturer.
    Proper maintenance of sprockets and chains is important to prevent premature sprocket replacement. Changing the sprocket too often can result in poor meshing, accelerating wear and tear of the new sprockets. When changing the sprocket, it is essential to turn the worn surface over before you install the new one.
    It is important to follow the instructions and warning signs for proper maintenance of sprockets and chains. The safety of the workers and the environment should be prioritized. Follow the instructions of the manufacturer and avoid dangerous situations. It is essential not to anneal or electroplate the chain parts.
    Proper lubrication is also vital. Use a non-petroleum based cleaner to clean the chain thoroughly and then apply lubricant. Avoid using engine oil as it is more viscous and cannot protect the chain against water.

    China China Sprocket Mini Excavator YC85 Sprocket For Yuchai Excavator Spare Parts     drive sprocketChina China Sprocket Mini Excavator YC85 Sprocket For Yuchai Excavator Spare Parts     drive sprocket
    editor by czh 2023-02-13

    China Mini Excavator Customized PC20 Sprocket Segment bike chain sprocket

    Product Description

    Mini Excavator PC20 Sprocket Rim
     

    Product Description

    Merchandise: Sprocket and Segment
    Material: 35MnB
    Manufacturing Approach: Casting/Forging
    Area Hardness: HRC50-60 depth : 4-10mm
    Colour: Black, Yellow or Customized 
    Appropriate Device:  Excavator/Bulldozer 
    Certification: ISO9001
    Provide time:  seven-fifteen times right after contrast established 
    Provide customized Provider : Of course

     

    Comprehensive Photos

     

    Major Feature

     

    • By means of professional quench-tempering processes to guarantee exceptional mechanical houses, substantial toughness and outstanding wear resistance to avoid bending and breakage.
    • Made in progress machining center and vertical CNC turning machine for precision needs.
    • rigorous good quality management ensures the effective and steady goods.

     

      Dozer Excavator Component No.

      Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, and so on.
      Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, and so on
      Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
      Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
      Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
      Samsung SE210,SE210-3,SE280,SE350-2, and so forth.
      Volvo EC210,EC240, etc.
      Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, and so forth.
      Daewoo DH55,DH220-3/5,DH300,DH330-3, and so on.
      PS: The designs over are just for reference, we can not checklist all designs below. We can supply much more items as your needs.

       

       

      Company Profile

      Establised in 2007, CZPT usually insist on good quality initial, services initial, continuously introduce new equipment, enhance products quanlity and boost production capacity.
      Between them, forged bucket tooth, as 1 of the primary goods of Golden Forging, can match most brands on the industry, and the R&D section is also fully commited to establishing new bucket enamel to adapt to diverse manufacturers of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

       

      Packaging & Delivery

      FAQ

      1. You are a trader or a manufacture?
      We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

      two. How can I be sure the part will fit my excavator?
      Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

      three. How about the payment terms?
      We usually accept T/T or L/C. other terms also could be negotiated.

      four. What is your minimum order?
      It depends on what you are buying. Normally, we never have MOQ request.

      five. What is your delivery time?
      If never stock in manufacturing facility : 20 days . If there are any parts in stock , our delivery time is only -7 days.

      6. What about Quality Control?
      We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

      7. Can offer you the sample ?
      For cast bucket teeth we can supply totally free sample, but the customers need bear the freight. 

       

      US $10-1,500
      / Piece
      |
      1 Piece

      (Min. Order)

      ###

      Type: Undercarriage
      Usage: Special Excavator, Mining Excavator
      Certification: ISO9001: 2000
      Condition: New
      Product Type: Sprocket & Segment
      Machine Type: Crawler Excavator

      ###

      Samples:
      US$ 100/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      ###

      Customization:

      ###

      Product: Sprocket and Segment
      Material: 35MnB
      Production Process: Casting/Forging
      Surface Hardness: HRC50-60; depth : 4-10mm
      Color: Black, Yellow or Customized 
      Compatible Machine:  Excavator/Bulldozer 
      Certification: ISO9001
      Deliver time:  7-15 days after contrast established 
      Offer customized Service : Yes

      ###

      Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
      Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
      Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
      Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
      Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
      Samsung SE210,SE210-3,SE280,SE350-2, etc.
      Volvo EC210,EC240, etc.
      Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
      Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
      PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.
      US $10-1,500
      / Piece
      |
      1 Piece

      (Min. Order)

      ###

      Type: Undercarriage
      Usage: Special Excavator, Mining Excavator
      Certification: ISO9001: 2000
      Condition: New
      Product Type: Sprocket & Segment
      Machine Type: Crawler Excavator

      ###

      Samples:
      US$ 100/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      ###

      Customization:

      ###

      Product: Sprocket and Segment
      Material: 35MnB
      Production Process: Casting/Forging
      Surface Hardness: HRC50-60; depth : 4-10mm
      Color: Black, Yellow or Customized 
      Compatible Machine:  Excavator/Bulldozer 
      Certification: ISO9001
      Deliver time:  7-15 days after contrast established 
      Offer customized Service : Yes

      ###

      Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
      Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
      Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
      Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
      Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
      Samsung SE210,SE210-3,SE280,SE350-2, etc.
      Volvo EC210,EC240, etc.
      Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
      Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
      PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

      Problems with sprockets

      If you’re having trouble with your HP Sprocket, you’re not alone. This bike component isn’t without issues, but it’s also susceptible to other wear and tear. Check for worn tooth surfaces and hooked tips. When teeth wear out quickly, they can break the chain, so make sure you fix them as soon as possible.
      You can solve this issue by installing the latest firmware update for your Sprocket printer. The firmware update is designed to provide a safe and reliable printing experience. When your Sprocket printer doesn’t print the pictures, it is likely because it’s not receiving enough power from the battery. Make sure the battery is at least 25% before you begin.
      Insufficient or improper lubrication can cause a variety of problems. Proper lubrication can prevent or remove excessive wear, or protect the chain from the environment. It can also reduce the risk of excessive chain slack. The following are just a few common problems that can cause slack in the chain.
      In case of excessive wear, a new sprocket may be necessary. If the sprocket and chain do not match, replace them with a similar size. In addition, a shock absorber can be installed to minimize load. Another alternative is to install a take-up idler, which helps prevent excessive chain elongation.
      Improper alignment of the sprocket is another common cause of chain drive problems. If the sprocket is not aligned correctly, it will not be able to move smoothly through the chain during rotation. The teeth of the sprocket will become hooked, preventing the roller from smoothly moving through. This will force the roller chain to cling to the sprocket, and need to be replaced.
      sprocket

      Common types of sprockets

      Power transmission equipment typically utilizes sprockets and chains. These are used in pairs to provide speed reduction. They are different from gears because the teeth of the sprocket do not mesh with those of the mating gears. They are typically made of plastic, but they can also be made of metal.
      There are many common types of sprockets and chains. Some of these types of sprockets have large, narrow, or variable tooth pitch. The size of the sprocket depends on the size and pitch of the chain. If you are using a chain with a large pitch diameter, you should use a sprocket with large teeth. Conversely, a smaller pitch diameter will require a sprocket with small teeth.
      Another way to identify the type of sprocket you’re using is to look at the number of strands. Single-strand sprockets are the most common, but you’ll also find many types that have multiple strands of chains. Multi-strand chains are generally larger and allow for greater torque to be transmitted from a common central shaft.
      Another type is flat sprockets, which have no hub and drive through a series of holes. They are used for transmission of power or material in chain-driven systems, such as bicycles. They can also be used for overhead conveyors. In some cases, there is a special type that fits the shaft of an automobile, such as a transmission shaft.
      There are many different types of sprockets, each with a unique function. Some are used for conveyor chains, while others are used for other applications. In most cases, sprockets are used in chain-driven machinery. They come in different sizes and pitches and are designed to work with particular types of chains.
      When choosing a motor or transmission system, it is important to match sprockets and chains. A perfectly matched set of components will ensure that the motor and transmission work together. Generally, this alignment comes down to sprocket-to-sprocket matching. The process involves jacking up the motor and lining up the sprockets and chains. Then, the sprockets and chains are locked into place with cotter pins.
      sprocket

      Size of sprockets

      To determine the correct chain length and sprocket diameter, the first step is to understand the difference between the diameters of the sprockets and cassettes. The smaller the diameters of sprockets, the lower the chain tension. The larger the sprocket, the longer the chain will need to be. This process requires the use of a derailleur that can roll a larger number of chains.
      In addition to chain length, the spacing between sprockets is another important factor. If the sprockets are too far apart, the chain may slip through the sprocket. A smaller range of sprockets will prevent this and will increase the number of discrete gear ratios. In addition, if the chain skips over a sprocket, it will cause discomfort in shifting.
      Choosing the correct size of sprockets is essential for cycling. Larger sprockets are usually necessary for road bikes. Likewise, a road bike will have larger gears than a gravel bike. Larger gears will help the cyclist accelerate more smoothly and ensure a smoother ride.
      Using a chain calculator can help you determine the proper size of sprockets for your bike. You can also use a chain length calculator to determine the correct chain length. This calculator uses the distance between the sprockets to calculate chain length. However, it is important to note that it is not possible to calculate the length of a chain with a single sprocket.
      The size of the sprocket must be in proportion to the length of the chain. It can be controlled by either adjusting the center of the sprocket or moving it to the proper position. The center of rotation of the sprocket is defined by the chosen geometry reference.
      The report covers global and regional sales of sprockets. It also contains information on competitive dynamics and market concentration status. Moreover, the report includes detailed information about the manufacturers of sprockets. The study also includes regional and global market forecasts. It also provides a detailed breakdown of sales by type, application, and region.
      When choosing the right size of sprockets, remember to take measurements and do some arithmetic. For example, a smaller countershaft sprocket will improve low-speed acceleration, while a larger rear sprocket will improve fuel mileage. In addition, it is recommended that you use the reverse sprocket size if you’re going to be riding on long highways.
      sprocket

      Maintenance of sprockets

      Proper maintenance of sprockets and chains is crucial to the functioning of your bike. It is important to avoid overstretching them. If this happens, they will not fit properly and will require replacement. It is also important to prevent the kinks in your chain to reduce the amount of stress on your sprockets.
      If you are unsure of the state of your sprockets and chains, you can replace them with a new chain and a new sprocket. If you notice that a chain is squeezing between the rear sprocket, it is time to replace the sprocket.
      Proper maintenance of sprockets and chains involves cleaning and lubrication. Regular cleaning and lubrication can prevent damage and extend the life cycle of these parts. Proper lubrication will also ensure their smooth operation and minimize the noise. Regardless of whether your sprockets or chains are new or used, lubrication should be carried out at regular intervals to extend their useful life cycle.
      Proper alignment of the sprockets and chains will ensure the most efficient performance and reliability. If you regularly change your chain and sprockets, you can prolong the life of these components and avoid costly repairs. Make sure you change the sprockets and chains only with professional mechanics. Always follow the instructions of the motorcycle manufacturer.
      Proper maintenance of sprockets and chains is important to prevent premature sprocket replacement. Changing the sprocket too often can result in poor meshing, accelerating wear and tear of the new sprockets. When changing the sprocket, it is essential to turn the worn surface over before you install the new one.
      It is important to follow the instructions and warning signs for proper maintenance of sprockets and chains. The safety of the workers and the environment should be prioritized. Follow the instructions of the manufacturer and avoid dangerous situations. It is essential not to anneal or electroplate the chain parts.
      Proper lubrication is also vital. Use a non-petroleum based cleaner to clean the chain thoroughly and then apply lubricant. Avoid using engine oil as it is more viscous and cannot protect the chain against water.

      China Mini Excavator Customized PC20 Sprocket Segment     bike chain sprocketChina Mini Excavator Customized PC20 Sprocket Segment     bike chain sprocket
      editor by czh 2023-01-03

      China High Quality Excavator Undercarriage Parts Mini Excavator Sprocket with high quality

      Product Description

      Merchandise Description

      excavator sprocket characteristics

      Large surface area one-position induction hardening (HRC>50), tempering resists fracture, and the quantity of teeth is created to prolong the use daily life Exact layout and precise machining make the mounting floor obtain large overall performance
       

      Portion identify

      Excavator undercarriage components excavator sprocket

      Content

      45Mn, 50MN, 45SIMN

      hardness

      HRC55-58

      procedure

      casting,forging, warmth therapy

      Detailed Photos

      Equivalent merchandise

      Other Goods

      Organization Profile

      HangZhou Changhao Machinery Gear Co., Ltd. found in Workshop 24, East Conclude of Gangyuan Next Street, No. 33688, CZPT East Road, HangZhou Region of China(ZheJiang ) Pilot Free Trade Zone, HangZhou, Shang dong, China.
      We provide all types of excavator undercarriage parts. The excavator undercarriage components we supply are keep track of shoe, keep track of chains, track shoe bolt, excavator sprocket, observe roller, carrier roller, rigidity, loafer etc.
      Advanced international brand name equipment, strict good quality management management and experienced  skilled  employees can make sure maximum-top quality and price-effective merchandise. Higher top quality procuts, competive cost. This is our goal. We pay significantly attention to our good quality, value, services and have gotten lots of have faith in from our buyers.

      FAQ

      1. What is the MOQ?
      1 piece or device.
      2. How about the shipping time?
      Based on order quantity, usually it takes 7 days for manufacturing. Only 3 days if we have stock on your ask for size.
      three. How many years have you been making hydraulic breakers and areas?
      In excess of 20 years.
      four. Quality & Service:
      five. There will be rigid inspection and screening for each buy before shipping and delivery out.
      six. Our sales group and Technological Help will reaction for your question in 24 hrs (Holiday seasons Excluded).
      7. Free of charge substitute will offer once the failure confirmed triggered since of our item quality.
      eight. What is the payment phrase?
      T/T (Telegraphic Transfer) or Western Union. Photos of items and packages will be sent to our clients just before harmony is paid.
      six. Can you produce according to customers’ design and style?
      Of course, we can do custom-made products.
      seven. How about the bundle?
      Standard exporting package deal.

      US $45-65
      / Piece
      |
      1 Piece

      (Min. Order)

      ###

      After-sales Service: Online Support
      Warranty: 6 Months
      Type: Excavator Sprocket
      Application: Excavator
      Certification: CE, ISO9001: 2000
      Condition: New

      ###

      Customization:

      ###

      Part name
      Excavator undercarriage parts excavator sprocket
      Material
      45Mn, 50MN, 45SIMN
      hardness
      HRC55-58
      process
      casting,forging, heat treatment
      US $45-65
      / Piece
      |
      1 Piece

      (Min. Order)

      ###

      After-sales Service: Online Support
      Warranty: 6 Months
      Type: Excavator Sprocket
      Application: Excavator
      Certification: CE, ISO9001: 2000
      Condition: New

      ###

      Customization:

      ###

      Part name
      Excavator undercarriage parts excavator sprocket
      Material
      45Mn, 50MN, 45SIMN
      hardness
      HRC55-58
      process
      casting,forging, heat treatment

      How to choose a sprocket in CZPT

      Sprocket is one of CZPT mechanical villagers. It can be found at levels 50, 55, 60 and 65. Like other mechanical villagers, it has a metallic texture and occasionally makes mechanical sounds when moving. It prefers green/orange and active/simple style colors.
      sprocket

      Pitch sprocket

      When choosing a pitch sprocket, you need to consider several factors, including the pitch diameter. This affects the torque applied to the shaft and the length of the moment arm. Additionally, incorrect pitch can affect belt life and wear. The pitch diameter should be measured by wrapping the belt around the sprocket at a 180-degree angle to the rod head. You can also consult engineering guidelines and product sheets to determine proper spacing.
      The pitch diameter of a sprocket is the distance from the center of the pin to the next pin in the chain. The pitch diameter also determines the size of the sprocket teeth. The larger the pitch, the larger the teeth on the sprocket.
      The diameter of the pitch sprocket depends on the type of bike. If you have an older bike, you should choose a sprocket with a diameter closer to the hub. If your bike has a smaller diameter rim, you can choose a sprocket with a smaller diameter and larger caliper. In addition to the caliper diameter, you should also consider the hub diameter.
      Proper pitch sprockets can last longer. They are made with hardened teeth to increase their longevity and durability. You can choose between single-purpose and dual-purpose sprockets. Single-tooth sprockets have one tooth per pitch, while double-tooth sprockets have two teeth per pitch.
      A pitch sprocket is a component of a bicycle chain. It prevents the chain from shaking due to uneven load distribution. Plus, it helps the chain stay tight.

      three sprockets

      Triple sprockets are toothed or cogwheels that move the chain. The pitch circle diameter of the triple sprocket is two and a half inches. Most rear sprockets are made of aluminum. The quality of the aluminum sheet used to make the sprocket varies from manufacturer to manufacturer. However, CZPT only uses the best aluminium sheets on the market. The sprockets are then shaped on a hobbing machine to ensure a perfect fit with the chain. The final anodizing process improves durability and adds personalization. The manufacturing process of CZPT is a quality control process with an uncompromising commitment to perfection.
      sprocket

      Cone lock sprocket

      Taper lock sprockets are one of several types of sprockets. It has openings in flanges and tapers, making it ideal for a variety of applications. These sprockets also have the advantage of being easy to install and remove. These sprockets are also available in pre-drilled models that are pre-drilled to fit the shaft diameter. This allows for easier installation and improved alignment. Also, you can replace the sprockets without replacing the entire gear train.
      These sprockets have flame hardened teeth for extended chain and sprocket life. They also help reduce drive noise. They are available in a variety of sizes, including duplex and triplex. In addition to being made of high-quality steel, they are also available in cast iron and metric models.

      Quick release sprocket

      There are several different styles of quick disconnect sprockets. Typically, they come with a 2″ hole and are compatible with various welds on the hub. The Quick Disconnect (QD) style is a special style with a split design on the hub and use of torque bolts to make it easier to install. This type of sprocket is very popular in the power transmission industry.
      sprocket

      Irregular sprocket

      Idler gears are small gears that run on the chain. This sprocket can be used for a variety of purposes and is available in a variety of configurations. Its most common configuration is a ball bearing, pre-lubricated and sealed against moisture. Other idler sprockets have needle bearings, which are more stable and can handle higher capacities. Bronze bearings are another option as they have no moving parts.
      China High Quality Excavator Undercarriage Parts Mini Excavator Sprocket     with high quality China High Quality Excavator Undercarriage Parts Mini Excavator Sprocket     with high quality
      editor by czh 2022-12-03