China Custom Undercarriage Drive Roller Chain Sprockets, Segment-Sprocket for Excavator Dx60 Dx140 Dx150

Product Description

Undercarriage drive roller chain sprockets for CZPT excavator DX60 DX140 DX150 
Keyword:Chain Sprocket/ Undercarriage parts

>>>Product Description

Model Name

Heavy Machinery Excavator Undercarriage Parts PC200 Excavator Sprocket

 Material

35MnB

Color

Black or Yellow

Surface Hardness

HRC52-58

Machine type

Bulldozer ,Excavator ,Crane

Warranty

2000 hour

Technique

Froging/Casting

Certification

ISO9001-2008

Hardness Depth

5-10mm

Usage

PC200 excavator sprocket

The excel table lists hot-sale product model, and more models aren’t be display.

If you have needs, please consult us directly.
 

Available Product Models Display
Machinery Brand Machinery Type Product Models

C’AT

Bulldozer D3B,D3C,D3G,D4B,D4C,D4G,D4H,D5C,D5K,
D5M,D5N,D5G,D5H,D6D,D6E,D6G,D6M,D6H,
D7D,D7G,D7H,D7R,D8N,D8L.D8R,D8T,
D9N,D9T,D9R,D10N,D10T,D10R etc.

Excavator

305D,305E,306D,306E,307C,307E,308C,
308E,312D,313D,315D,315C,320C,320D,
323D,324D,325C,325D,329D,330D,
336D,345D,349D, 365D,385D etc.

KOMAT’SU

Bulldozer D20,D30,D31,D40,D41,D45,D50,D53,D55,D57,D60,D61,D65,
D75,D85,D155,D275,D355,D375,D475 etc.
Excavator PC20,PC30,PC35,PC40,PC45,PC50,PC60,
PC70,PC75,PC90,PC100, PC120, PC130,
PC200, PC220, PC270,PC280,PC300,
PC360,PC400,PC600, PC650,PC850 etc.
SHXIHU (WEST LAKE) DIS.I Bulldozer SD08, SD13, SD16, SD22,SD32, SD42,
SD52,TY160,TY220,TY230,TY320 etc.

>>>Product process

>>>Package & Service
 

Package

  1. Cartons, wooden cases, pallets, etc., according to customer requirements

Service

  1. Genuine Quality
  2. Competitive Price
  3. Short lead time
  4. High Accuracy
  5. One-Stop Shop
 

>>>Delivery type & time

1.International Courier, Such as DHL, TNT,UPS or Fedex.

2.By air/By sea

Products fully stocked, timely and efficient delivery.

>>>Contact us
 

 

Frank Wei
—————-
Trade Manager
   

QINDING MACHINERY & TOOLS (ZheJiang ) CO., LTD.
Add: No. 100, CZPT Road, HangZhou City, ZheJiang Province, China

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Type: Excavator Spare Parts
Application: Excavator Thrust Wheel Track Roller
Certification: CE, ISO9001: 2000
Condition: New
Product: Drive Roller Chain Sprockets for Doosan Excavator
Keyword: Drive Rolle Chain Sprocket
Customization:
Available

|

Customized Request

segment sprocket

Proper Installation and Alignment of Segment Sprockets for Optimal Performance

Proper installation and alignment of segment sprockets are essential to ensure optimal performance, smooth power transmission, and extended sprocket life. Here’s a step-by-step guide on how to install and align segment sprockets:

  1. Clean the Shaft and Sprocket: Before installation, make sure the shaft and the segments of the sprocket are clean and free from any debris or contaminants that could interfere with the proper seating of the segments.
  2. Check the Fit: Verify that the segment sprocket matches the shaft’s size and fits securely onto the shaft. The segments should have a snug fit without any play or excessive clearance.
  3. Assemble the Segments: Carefully assemble the segments onto the sprocket hub, ensuring they interlock correctly. Follow the manufacturer’s guidelines for the proper assembly process to avoid any misalignment.
  4. Position the Sprocket: Place the assembled sprocket onto the shaft, making sure it is positioned correctly according to the manufacturer’s specifications or engineering drawings.
  5. Check Alignment: Use alignment tools or techniques to verify that the sprocket is aligned properly with the conveyor chain or belt. Proper alignment ensures that the sprocket teeth mesh smoothly with the chain or belt, reducing wear and enhancing power transmission efficiency.
  6. Adjust Position if Necessary: If the sprocket is not aligned correctly, make necessary adjustments to ensure proper positioning. This may involve moving the sprocket along the shaft or using shims for precise alignment.
  7. Tighten Bolts: Once the sprocket is aligned, tighten the bolts securely to hold the segments in place. Use the manufacturer’s recommended torque values for the bolts to prevent over-tightening or under-tightening.
  8. Perform a Trial Run: After installation, conduct a trial run of the conveyor system or equipment to check for any issues, unusual noises, or misalignment. Monitor the sprocket’s performance during this trial period.
  9. Regular Maintenance: Implement a regular maintenance schedule to inspect and lubricate the segment sprockets. Check for signs of wear, fatigue, or damage during these inspections and replace any worn or damaged segments promptly.

Proper installation and alignment of segment sprockets contribute to the smooth and efficient operation of conveyor systems and machinery. Misaligned sprockets can lead to premature wear, increased friction, and reduced power transmission efficiency, affecting the overall performance of the system.

If you are unsure about the installation and alignment process, consult with the sprocket manufacturer or seek advice from industry experts to ensure you achieve the best results and optimal performance from your segment sprockets.

segment sprocket

Noise and Vibration Levels in Segment Sprocket Systems

The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

  • Noise Levels:
  • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

    • Use high-quality segment sprockets made from materials with noise-dampening properties.
    • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
    • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
  • Vibration Levels:
  • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

    • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
    • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
    • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
    • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
  • Noise and Vibration Dampening Measures:
  • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

    • Use noise-absorbing materials or coatings on the segment sprockets.
    • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
    • Implement proper lubrication to reduce friction and dampen noise.
    • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

    Impact of Proper Maintenance:

    Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

    Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

    segment sprocket

    Can You Explain the Working Principle and Function of a Segment Sprocket?

    The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

    Working Principle:

    • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
    • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
    • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

    Function of Segment Sprockets:

    Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

    • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

    Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

    In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

    China Custom Undercarriage Drive Roller Chain Sprockets, Segment-Sprocket for Excavator Dx60 Dx140 Dx150  China Custom Undercarriage Drive Roller Chain Sprockets, Segment-Sprocket for Excavator Dx60 Dx140 Dx150
    editor by Dream 2024-05-14