Category Archives: Product Catalog

China high quality Sprocket Rim for Excavators Undercarriage Parts PC220-1-3-5 Segment

Product Description

Sprocket For Excavators undercarriage parts PC220-1-3-5

Sprocket /Chain sprocket wheel

undercarriage Spare accessories

High quality products for Excavator and bulldozer

Product Details as follow:

 

Feature:

Deep induction hardened and excellent hardened depth pattern on entire teeth profile provide long wear life.
Either from cast steel or from hot forging, CZPT sprockets guarantee maximum resistance and durability even in the most severe applications.
Accurate machining of hubs and flanges provide perfect interchange ablity.

1)We are able to assure the part has excellent wear resistance even in the most severe working conditions

2)We are using advance machining centre,horizontal and vertical CNC machining to execute processes such as machining, drilling, threading and milling to ensure the qulity and precision of each component to ensure the accuracy of assembly dimensions. This is to maximize the life span of each component and minimize production cost per hour.

 

Advantages:

1). Quality guarantee
2). Technical support
3). Gather different parts into 1 container

We provide below related product
Sprocket For Excavators undercarriage parts PC220-1-3-5

  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Application: Excavator & Bulldozer Spare Parts
Hardness: Hardened Tooth Surface
Manufacturing Method: Forging Casting
Toothed Portion Shape: Curved Gear
Material: Cast Steel
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

segment sprocket

Maintenance Requirements for Segment Sprockets to Ensure Longevity

Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

  • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
  • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
  • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
  • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
  • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
  • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
  • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
  • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

segment sprocket

Using Segment Sprockets in Precision Motion Control and Automation Systems

Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

  • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
  • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
  • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
  • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

Factors to Consider:

When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

  • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
  • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
  • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
  • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

Application Examples:

Segment sprockets find applications in various precision motion control and automation systems, including:

  • Robotic arms and pick-and-place systems
  • Automated manufacturing and assembly lines
  • Medical equipment and devices
  • High-precision positioning systems

By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

segment sprocket

Can You Explain the Working Principle and Function of a Segment Sprocket?

The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

Working Principle:

  • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
  • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
  • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

Function of Segment Sprockets:

Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

  • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
  • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
  • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
  • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

China high quality Sprocket Rim for Excavators Undercarriage Parts PC220-1-3-5 Segment  China high quality Sprocket Rim for Excavators Undercarriage Parts PC220-1-3-5 Segment
editor by CX 2023-12-22

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
  /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

segment sprocket

Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

Customization Options:

Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

  • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
  • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
  • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
  • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
  • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

Benefits of Customization:

Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

  • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
  • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
  • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
  • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

Consult with Manufacturers:

When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China manufacturer 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
editor by CX 2023-12-20

China Custom High Quality Excavator Sprocket, Bulldozer Sprocket, Segment

Product Description

 

Excavator EX300 Sprocket

Sprocket For Excavators
 

Komatsu: PC20,PC30,PC40, PC60-5-6-7, PC100, PC120, PC130, PC240, PC200-1-3-5-6, PC220-1-3-5, PC300-3-5, PC300-6,PC4001-3-5, PC400-6; PC650,PC800,PC1100
Hitachi: EX30,EX40, EX60, EX150, EX100M, EX100, EX120, EX150,EX200-1-2-3, EX300-1-3-5, EX300-6,EX330,EX350,EX400, EX870.UH08, UH07 ,ZAX200,ZX230 ZX250 ZX330 ZX350
Caterpillar:   E70,E110B,E120B, E200B (E320), E240 (MS180), E300B,E325, E330;E345,E385
Daewoo:  DH55, DH220, DH280,DH320,DH400,DH500
Doosan: DS300LC,DX300LC,DS340LC,DX340LC,

Advantage of Excavator Track Drive Sprocket
 

1.Thousand of sprocket is suitable for 1-10 tons excavator, Digger, and special machienry. 
2.Visible casting technology and optimized structure design to reduce stress concentration and prevent casting defective. 
3.Independent researched material and special heat treatment to guarantee proper hardness and effective 
4.harded depth, resulting in excellent wear resistance for longer life

About us

Founded in 2008, HangZhou CZPT Engineering Machinery Co., Ltd. is located in HangZhou city, ZheJiang province, near to HangZhou port with convenient transportation. Our company is a professional manufacturer and exporter of undercarriage parts for excavators and bulldozers in China.

Our main products include track roller, top roller, idler, sprocket, track shoe, track links, track group, track bolt with nut, bucket, bucket link, teeth, and cylinder ect. These parts are applied for Caterpillar, Komatsu, Hitachi, Kato, Daewoo, Hyundai, Sumitomo, Samsung, Kobelco, and Mitsubishi. With more than 12 years’ development, our company have all kinds of production lines, professional technicians and skillful workers, making sure our products with high quality and competitive price. We passed the certification of ISO9001-2000, quality management procedures are conducted in accordance with international standards.

Now all our products are exported to Southeast Asia, the Middle East, Europe, North and South America, Australia, and Africa and so on. We are enhancing the market share. “Mutual benefit” is our promise and value. We’d like to supply you with high quality products and professional after-sales service. We sincerely welcome you to join us for mutual development and a prosperous future! 

 

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Forging Casting
Toothed Portion Shape: Curved Gear
Material: 40simnti
Samples:
US$ 300/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

segment sprocket

Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

  • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
  • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
  • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
  • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
  • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
  • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
  • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
  • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

segment sprocket

Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

Key Considerations:

  • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
  • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
  • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
  • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
  • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
  • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

segment sprocket

Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

  1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
  2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
  3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
  4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
  5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
  6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
  7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
  8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

China Custom High Quality Excavator Sprocket, Bulldozer Sprocket, Segment  China Custom High Quality Excavator Sprocket, Bulldozer Sprocket, Segment
editor by CX 2023-12-15

China factory Excavator Undercarriage Bulldozers 139160 Am73t1 Teeth Rim Wheel Gear Segment Js200 Sprocket

Product Description

1. Description:

Part No.: JS200 SPROCKET
Machine No.: JS200 SPROCKET
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:  Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
   PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
   EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
   DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
     HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
     R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
  KX35 KX50 KX55 KX80
KX185      
   
   SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
     SY65 SY200 SY215 SY330
   
   YC13 YC35 YC45 YC60
YC85 YC135    
   
   
    VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
  D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
    D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

MODEL
EX15/15-2/17U  
EX100-1/2/3,EX120/ZX130/JD490E
EX135
EX200-1/FH200-3
EX200-2/EX220/EX220LC-1/-2-3/-5/ZX225/ZX230LC
EX160-5,EX200-3/-5, ZX160/180/200/210,EX225LC
EX215E/EX235/EX255
EX300-1/EX270 / EX300 / JD892D LC
EX300-5,ZX270/280/330-1/350,JD270/330/350
EX400-3/5,EX400 /JD992D+E
EX550,EX600,ZX500LC/ZX600/ZX650H
EX700/EX750-5/EX800H-5/ZX670LCH/ZX800/ZX850-3/ZX 850LC-3/ZX870LC-3
UH03M/045-7/063
UH035-7/UH043/UH04-3/UH051
UH06-5/UH07-3/5/7,UH081/082/83/09-7/UH101,E215B/225,JS200,HD700,K907,MS180
ZX25
ZX50
ZX70-3
ZX135
ZX200-3,210,220
ZX240-3/ZX250
ZX270-3
ZX330-3
EX1100
EX1800
ZX650H
ZX370 LCHGI
E70,E70B
E110B/E120B,E311/312/313/314
E120B
E200B/EL200B
E215DLC/933R,JCB:208/32002
E240/EL240B
E300B,EL300B
E301.5,301.6,301.8,301.6C,301.8C
E303.5(21+/9b-12m)
E303CR(21+/9b-12m)
E303CCR
E305.5
E307,307B,308B
E307D,308D,21+/15b
E315/317/318,CX160/CX160B/CX250
E320/E320L/E322/E322N/E315/318
E325/E325L
E330/E330/E336
E345,345B
E350
D3-D3B-R
D4,LK49
D4C/D4D/D4E/941
D57,KM782
CAT225B/CAT225
215/225(RIM)(225-5)
235-7R
R140-7
R210-3/R210LC-3 / SE210LC-2
R245-7,R260-7
R225LC-7/R210-7/R250-7
R290LC-7/R305LC-7R320LC-7
R375LC-7,R360LC-3/7
R455LC-7,R450LC-3/7
DH50,DH55
DH120/DH130/DH150/S130-3/-5/S140-V
DH220
DH220-3
DH220-5/7,DH225-7/9(30H)S220-5/DX220
DH258-5(26H)
DH280
S290LC-3
DH290-5/S290-5
DH370/420
DH450-3,S450-3/S470LC-5
S500-LC(24H)
DX300/340
D20-5
PC12R/12R-8/15R/15R-8
PC30,PC35
PC40-7,R45
PC60-6/PC60-7
PC100-5/120-5,6
PC120.06
PC160-6/PC180-6
PC200-2/PC220-1/2
PC150/160/180,PC200-5/PC210-5,-7-8/PC220-5,-6,-7,PC228/PC230-6/PC240-5,-6
PC300-3/5/PC300/280-3
PC300-6/7/8,PC360-7
PC400-3/5/PC400
PC380LC-6,PC400-6/-7,PC450-6/-7
PC650
PC1250-7
PC1600
D31P-16,17,18/D37E-1,D37P-1,-2,-5
D31PX-21
D41-6(171)
SK25SR-2
SK30SR-2,SK35SR-2,CX31(B),CX36
SK40SR,SK45SR-2,CX47
SK55
SK100/SK115SR/SK04N2/SK120/SK120LC-3/SK130SR/SK135SR-1
SK150LC-3/SK160LC-3/SK210LC-3
SK200-3/SK200-5
SK200-8
SK230-6
SK260-8
SK330,SK350-8
SK480/SH400-3
MS180-3,6
MS140-8
EC25,EC35,EB350
EC55
EC135LC EC140/SE130LC-3
EC225,SE210LC-2 / R210 /EC210 /R210LC-3/MX222
EC230B
EC240,EC255,SE210LC-3
EC295,MX295 EC290LC
EC360,SE350LC-2,-5,MX14-2,MX352
EC420/H16D/H16DLC,MX16
EC460,SE450LC-2,MX452
EC460B
MX8
MX8-2
MX55
MX6LC,SE130LC-2/MX132/R130LC-3
MX132LC
MX132LC
MX222
MX292,SE280LC-2, R290(81E5-2001)/MX295(24H)
EC55
EC135LC EC140/SE130LC-3
EC225,SE210LC-2 / R210 /EC210 /R210LC-3/MX222
EC230B
EC240,EC255,SE210LC-3
EC295,MX295 EC290LC
EC250D,EC250E,EC300D,EC300E
MA10
MA12
MX3,SE25
EC210B, EC140E  LM  EC220E
EC480
EC700
EC700
SH100/120,LS2650Q/SH120 /CASE9571B KNA0343
SH200,LS2800Q / CASE9030B/9040B/CX210/225/240
SH300,LS3900Q/LS4300Q/CASE9050B
SH800-3,CX800
TD15C-R
TD20E-R/D87E
SY215
B27/B27V
VIO45/VIO50,B5/B50
VIO55-6B
YC60
HD820(22hole/26hole)
U25
KX36/36-2/41-2/41-3V
KX71-3/KX91-3
KX71-3S,KX91-3S2,U35S2
KX121-3,KX121-3s
KX080-3,KX080-3T,KX080-4
SVL75
SVL90
TB125
TB250
TB070
PR721/PR721B  
R911/921/925,JCB208/32002
R900C/R912STD  
R952HD/R961B/R962LC/R965B
R941
R932HDSL
VR385710
VQ322000
JS70/JZ70  
JS130/JS130LC/JS140
JS330LC/JS330NLC
JS460L
807LC
FL4
FD14//FD175/FL14D/FL14E/FP40
70C
FL10/FL10C
F25-55-75CF
F25-55-75CM
FL4-72-85CM
FH95
CF65
C95
C90
CF60
CRD25 DRILLING 
W1000/1200/1300/1500 
/1900 
W2000
JD450G-B 
JD650G
JD790 / JD790LC/EX200
JD790D / JD790E/EX200-2
892D LC / EX300-1

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Type: Sprocket
Application: Excavator
Certification: CE
Condition: New
Machine No.: Ex210 LC , Ex210
Production Method: Casting / Forging
Customization:
Available

|

Customized Request

segment sprocket

Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

  • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
  • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
  • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
  • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
  • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
  • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
  • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
  • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

segment sprocket

Noise and Vibration Levels in Segment Sprocket Systems

The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

  • Noise Levels:
  • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

    • Use high-quality segment sprockets made from materials with noise-dampening properties.
    • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
    • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
  • Vibration Levels:
  • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

    • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
    • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
    • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
    • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
  • Noise and Vibration Dampening Measures:
  • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

    • Use noise-absorbing materials or coatings on the segment sprockets.
    • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
    • Implement proper lubrication to reduce friction and dampen noise.
    • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

    Impact of Proper Maintenance:

    Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

    Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

    segment sprocket

    How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

    In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

    • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
    • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
    • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
    • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

    Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

    It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

    In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

    China factory Excavator Undercarriage Bulldozers 139160 Am73t1 Teeth Rim Wheel Gear Segment Js200 Sprocket  China factory Excavator Undercarriage Bulldozers 139160 Am73t1 Teeth Rim Wheel Gear Segment Js200 Sprocket
    editor by CX 2023-12-06

China manufacturer Steel Casting Sprocket Segment/Sprocket Rim for Engineering Machinery

Product Description

  • Steel casting sprocket segment/sprocket rim for engineering machinery
     
  • Introduction:
     
    General Products Application/Service Area Metal Parts Solution for Vehicle, Agriculture machine, Mining machine, Construction Machine, transportation equipment, Valve and Pump system. E.g. Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
    Applicable Material Gray Iron, Ductile Iron, carbon steel, stainless steel, alloy steel, aluminum alloy and customized material
    Blanks Casting Tolerance CT9-10 for Machine Molding Process,
    CT8-9 for Shell Molding and Lost Foam Molding Casting Process
    CT10-11 for Manual Molding Sand casting Process
    Casting Blank Size /Dimensions 2 mm-1500mm, as per customer requirement
    Casting Blank Weight Range from 0.02kg-3000kg
    Applicable Machining Process CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc.
    Machining Tolerance From 0.005mm-0.01mm-0.1mm
    Machined Surface Quality Ra 0.8-Ra3.2, according to customer requirement
    Applicable Heat Treatment Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching, induction harden…
    Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting etc.
    Lead Time about 40 days of Custom Made Heavy Sand Casting.
  • Workshop:

     

  • Some other Products:

     

  • Testing equipments:

     

  • Shipments:

     

  • Company information:

     

  • Certifications:

Type: Clay Wet Sand
Casting Method: Thermal Gravity Casting
Sand Core Type: Resin Sand Core
Application: Machinery Parts
Machining: Boring Machine
Material: Steel
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

segment sprocket

Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

Compatibility:

Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

Number of Segments:

Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

Alignment:

Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

Maintenance:

Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

Benefits of Segment Sprockets:

Replacing traditional sprockets with segment sprockets can offer several advantages:

  • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
  • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
  • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
  • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

Consultation:

If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

segment sprocket

Using Segment Sprockets in Curved or Inclined Conveyor Systems

Yes, segment sprockets can be used in curved or inclined conveyor systems. However, there are certain considerations to keep in mind when employing segment sprockets in such configurations:

  • Curved Conveyor Systems:
  • In curved conveyor systems, the conveyor chain or belt follows a curved path. Segment sprockets must be designed to accommodate the curvature of the conveyor and ensure smooth engagement with the chain or belt. Customized segment sprockets with teeth profiles optimized for curved paths may be necessary for these applications.

  • Inclined Conveyor Systems:
  • In inclined conveyor systems, the conveyor chain or belt operates on an incline. The design of segment sprockets must account for the increased load and forces experienced in inclined conveying. Reinforced materials and robust construction may be required to handle the additional stresses.

Advantages of Using Segment Sprockets in Curved or Inclined Conveyor Systems:

  • Load Distribution: Segment sprockets provide better load distribution, especially in curved or inclined systems, ensuring even wear across the segments and prolonging the sprockets’ life.
  • Customization: Segment sprockets can be customized to match the specific curvature and incline of the conveyor system, providing better performance and reducing the risk of misalignment.
  • Reduced Wear: With proper design and alignment, segment sprockets can reduce wear on the conveyor chain or belt in curved or inclined systems, leading to longer chain/belt life.
  • Smooth Operation: Well-designed segment sprockets contribute to smoother operation in curved or inclined conveyor systems, reducing vibrations and potential disruptions.

It is crucial to work with experienced conveyor system experts or sprocket manufacturers when using segment sprockets in curved or inclined systems. They can provide guidance on the appropriate sprocket design, materials, and configuration to ensure optimal performance and reliability.

By selecting the right segment sprockets for curved or inclined conveyor systems and implementing proper installation and maintenance practices, you can achieve efficient material handling and seamless operation in challenging conveyor configurations.

segment sprocket

What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

Key Characteristics of Segment Sprockets:

  • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
  • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
  • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
  • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

Advantages of Segment Sprockets:

  • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
  • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
  • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
  • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

China manufacturer Steel Casting Sprocket Segment/Sprocket Rim for Engineering Machinery  China manufacturer Steel Casting Sprocket Segment/Sprocket Rim for Engineering Machinery
editor by CX 2023-12-04

China Hot selling Undercarriage Parts Segment Sprocket Cat330 for Wholesale

Product Description

Bulldozer Sprocket Segment Group
 

Product Description

Product: Sprocket and Segment
Material: 35MnB
Production Process: Casting/Forging
Surface Hardness: HRC50-60; depth : 4-10mm
Color: Black, Yellow or Customized 
Compatible Machine:  Excavator/Bulldozer 
Certification: ISO9001
Deliver time:  7-15 days after contrast established 
Offer customized Service : Yes

 

Detailed Photos

 

Main Feature

 

  • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
  • Produced in advance machining center and vertical CNC turning machine for precision requirements.
  • strict quality management ensures the effective and stable products.

 

    Dozer Excavator Part No.

    Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
    Cat E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
    Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
    Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
    Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
    Samsung SE210,SE210-3,SE280,SE350-2, etc.
    Volvo EC210,EC240, etc.
    Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
    Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
    PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

     

     

    Company Profile

    Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
    Among them, forged bucket teeth, as 1 of the main products of Gold Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Cat, Komatsu, Volvo, and mini excavators, etc.

     

    Packaging & Shipping

    FAQ

    1. You are a trader or a manufacture?
    We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

    2. How can I be sure the part will fit my excavator?
    Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

    3. How about the payment terms?
    We usually accept T/T or L/C. other terms also could be negotiated.

    4. What is your minimum order?
    It depends on what you are buying. Normally, we don’t have MOQ request.

    5. What is your delivery time?
    If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

    6. What about Quality Control?
    We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

    7. Can offer the sample ?
    For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

     

    Type: Undercarriage
    Usage: Special Excavator, Mining Excavator
    Bucket: Backhoe
    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

    .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    segment sprocket

    Maintenance Requirements for Segment Sprockets to Ensure Longevity

    Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

    • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
    • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
    • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
    • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
    • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
    • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
    • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
    • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

    Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

    Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

    segment sprocket

    Using Segment Sprockets in Precision Motion Control and Automation Systems

    Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

    • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
    • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
    • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
    • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

    Factors to Consider:

    When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

    • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
    • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
    • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
    • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

    Application Examples:

    Segment sprockets find applications in various precision motion control and automation systems, including:

    • Robotic arms and pick-and-place systems
    • Automated manufacturing and assembly lines
    • Medical equipment and devices
    • High-precision positioning systems

    By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

    segment sprocket

    Can You Explain the Working Principle and Function of a Segment Sprocket?

    The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

    Working Principle:

    • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
    • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
    • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

    Function of Segment Sprockets:

    Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

    • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

    Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

    In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

    China Hot selling Undercarriage Parts Segment Sprocket Cat330 for Wholesale  China Hot selling Undercarriage Parts Segment Sprocket Cat330 for Wholesale
    editor by CX 2023-12-01

    China Custom Sprockets Segment D51ex-12steel Standard or Made to Drawing Undercarriage Parts Hardened Tooth Sprockets

    Product Description

    Bulldozer Sprocket Segment Group
     

    Product Description

    Product: Sprocket and Segment
    Material: 35MnB
    Production Process: Casting/Forging
    Surface Hardness: HRC50-60; depth : 4-10mm
    Color: Black, Yellow or Customized 
    Compatible Machine:  Excavator/Bulldozer 
    Certification: ISO9001
    Deliver time:  7-15 days after contrast established 
    Offer customized Service : Yes

     

    Detailed Photos

     

    Main Feature

     

    • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
    • Produced in advance machining center and vertical CNC turning machine for precision requirements.
    • strict quality management ensures the effective and stable products.

     

      Dozer Excavator Part No.

      Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
      Cat E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
      Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
      Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
      Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
      Samsung SE210,SE210-3,SE280,SE350-2, etc.
      Volvo EC210,EC240, etc.
      Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
      Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
      PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

       

       

      Company Profile

      Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
      Among them, forged bucket teeth, as 1 of the main products of Gold Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Cat, Komatsu, Volvo, and mini excavators, etc.

       

      Packaging & Shipping

      FAQ

      1. You are a trader or a manufacture?
      We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

      2. How can I be sure the part will fit my excavator?
      Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

      3. How about the payment terms?
      We usually accept T/T or L/C. other terms also could be negotiated.

      4. What is your minimum order?
      It depends on what you are buying. Normally, we don’t have MOQ request.

      5. What is your delivery time?
      If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

      6. What about Quality Control?
      We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

      7. Can offer the sample ?
      For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

       

      Type: Undercarriage
      Usage: Special Excavator, Mining Excavator
      Bucket: Backhoe
      Samples:
      US$ 100/Piece
      1 Piece(Min.Order)

      |

      Order Sample

      Customization:
      Available

      |

      Customized Request

      .shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

      Shipping Cost:

      Estimated freight per unit.







      about shipping cost and estimated delivery time.
      Payment Method:







       

      Initial Payment



      Full Payment
      Currency: US$
      Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

      segment sprocket

      Materials Used for Manufacturing Segment Sprockets and Their Properties

      Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

      • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
      • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
      • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
      • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
      • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
      • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
      • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

      The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

      When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

      segment sprocket

      Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

      To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

      • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
      • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
      • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
      • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
      • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
      • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
      • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

      When to Replace Segment Sprockets:

      The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

      • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
      • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
      • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
      • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
      • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

      Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

      segment sprocket

      Can You Explain the Working Principle and Function of a Segment Sprocket?

      The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

      Working Principle:

      • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
      • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
      • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

      Function of Segment Sprockets:

      Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

      • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
      • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
      • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
      • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

      Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

      In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

      China Custom Sprockets Segment D51ex-12steel Standard or Made to Drawing Undercarriage Parts Hardened Tooth Sprockets  China Custom Sprockets Segment D51ex-12steel Standard or Made to Drawing Undercarriage Parts Hardened Tooth Sprockets
      editor by CX 2023-11-29

      China best Dozer Spare Part Sprocket Segment D7g D8K D8n D9l D9n

      Product Description

      Dozer Spare part sprocket segment D7G D8K D8N D9L D9N 
      Segment

      Sprocket

      Product Details
       

       Undercarriage Parts
       Name  Sprocket / Segment
       Material  50Mn/40MnB
       Finish  Smooth
       Colors  Black or yellow
       Technique  Forging & casting
       Surface Hardness  HRC48-54
       Warranty time  4000 hours in normal using
       Certification  ISO9001-9002
       MOQ  2 piece
       Delivery Time  About 15 days
       Package  Fumigate seaworthy packing

      Dozer Spare part sprocket segment D7G D8K D8N D9L D9N 

       

      Feature:

      1).Lifelong after-sales service.

      2).Original /OEM /After Market quality and competitive price-2.Flexible payment terms.

      3).Quick delivery time.

      Advantages:

      1). The parts will give weight,price when quotation.

      2). Genuine parts stock pictures will send before order.

      We provide below related product

      Dozer Spare part sprocket segment D7G D8K D8N D9L D9N 

      After-Sales service
      1)24 hours for after-sales service;
      2)Offer us picture of using situation,goods,using details,then compensation after everything is finished within 3 working days.
      3)Any claim due to the quality of products,the compensation is not more than the value of the products that have quality problem.

      Packing:standard export fumigated wooden pallet

       

      Standard Or Nonstandard: Standard
      Application: Excavator & Bulldozer Spare Parts
      Hardness: Hardened Tooth Surface
      Manufacturing Method: Forging Casting
      Toothed Portion Shape: Curved Gear
      Material: 35mnb/40mn2
      Samples:
      US$ 200/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Proper Installation and Alignment of Segment Sprockets for Optimal Performance

      Proper installation and alignment of segment sprockets are essential to ensure optimal performance, smooth power transmission, and extended sprocket life. Here’s a step-by-step guide on how to install and align segment sprockets:

      1. Clean the Shaft and Sprocket: Before installation, make sure the shaft and the segments of the sprocket are clean and free from any debris or contaminants that could interfere with the proper seating of the segments.
      2. Check the Fit: Verify that the segment sprocket matches the shaft’s size and fits securely onto the shaft. The segments should have a snug fit without any play or excessive clearance.
      3. Assemble the Segments: Carefully assemble the segments onto the sprocket hub, ensuring they interlock correctly. Follow the manufacturer’s guidelines for the proper assembly process to avoid any misalignment.
      4. Position the Sprocket: Place the assembled sprocket onto the shaft, making sure it is positioned correctly according to the manufacturer’s specifications or engineering drawings.
      5. Check Alignment: Use alignment tools or techniques to verify that the sprocket is aligned properly with the conveyor chain or belt. Proper alignment ensures that the sprocket teeth mesh smoothly with the chain or belt, reducing wear and enhancing power transmission efficiency.
      6. Adjust Position if Necessary: If the sprocket is not aligned correctly, make necessary adjustments to ensure proper positioning. This may involve moving the sprocket along the shaft or using shims for precise alignment.
      7. Tighten Bolts: Once the sprocket is aligned, tighten the bolts securely to hold the segments in place. Use the manufacturer’s recommended torque values for the bolts to prevent over-tightening or under-tightening.
      8. Perform a Trial Run: After installation, conduct a trial run of the conveyor system or equipment to check for any issues, unusual noises, or misalignment. Monitor the sprocket’s performance during this trial period.
      9. Regular Maintenance: Implement a regular maintenance schedule to inspect and lubricate the segment sprockets. Check for signs of wear, fatigue, or damage during these inspections and replace any worn or damaged segments promptly.

      Proper installation and alignment of segment sprockets contribute to the smooth and efficient operation of conveyor systems and machinery. Misaligned sprockets can lead to premature wear, increased friction, and reduced power transmission efficiency, affecting the overall performance of the system.

      If you are unsure about the installation and alignment process, consult with the sprocket manufacturer or seek advice from industry experts to ensure you achieve the best results and optimal performance from your segment sprockets.

      segment sprocket

      Calculating Required Torque and Power for a Segment Sprocket Setup

      Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

      • Conveyor Load:
      • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

      • Conveyor Speed:
      • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

      • Segment Sprocket Diameter:
      • Know the diameter of the segment sprocket being used in the setup.

      • Efficiency and Coefficient of Friction:
      • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

      Calculating Torque:

      To calculate the required torque for a segment sprocket setup, you can use the following formula:

      Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

      Calculating Power:

      To calculate the power requirement for the conveyor system, use the formula:

      Power (Watt) = (Torque * Conveyor Speed) / (9.55)

      where 9.55 is a conversion factor to convert torque in Nm to power in watts.

      Considerations:

      • It’s essential to use consistent units throughout the calculations.
      • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
      • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
      • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

      Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

      segment sprocket

      Common Applications of Segment Sprockets in Various Industries

      Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

      • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
      • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
      • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
      • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
      • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
      • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
      • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

      These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

      It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

      China best Dozer Spare Part Sprocket Segment D7g D8K D8n D9l D9n  China best Dozer Spare Part Sprocket Segment D7g D8K D8n D9l D9n
      editor by CX 2023-11-21

      China Professional Mini Excavator Customized PC20 Sprocket Segment

      Product Description

      Mini Excavator PC20 Sprocket Rim
       

      Product Description

      Product: Sprocket and Segment
      Material: 35MnB
      Production Process: Casting/Forging
      Surface Hardness: HRC50-60; depth : 4-10mm
      Color: Black, Yellow or Customized 
      Compatible Machine:  Excavator/Bulldozer 
      Certification: ISO9001
      Deliver time:  7-15 days after contrast established 
      Offer customized Service : Yes

       

      Detailed Photos

       

      Main Feature

       

      • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
      • Produced in advance machining center and vertical CNC turning machine for precision requirements.
      • strict quality management ensures the effective and stable products.

       

        Dozer Excavator Part No.

        Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
        Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
        Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
        Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
        Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
        Samsung SE210,SE210-3,SE280,SE350-2, etc.
        Volvo EC210,EC240, etc.
        Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
        Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
        PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

         

         

        Company Profile

        Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
        Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

         

        Packaging & Shipping

        FAQ

        1. You are a trader or a manufacture?
        We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

        2. How can I be sure the part will fit my excavator?
        Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

        3. How about the payment terms?
        We usually accept T/T or L/C. other terms also could be negotiated.

        4. What is your minimum order?
        It depends on what you are buying. Normally, we don’t have MOQ request.

        5. What is your delivery time?
        If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

        6. What about Quality Control?
        We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

        7. Can offer the sample ?
        For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

         

        Type: Undercarriage
        Usage: Special Excavator, Mining Excavator
        Certification: ISO9001: 2000
        Condition: New
        Product Type: Sprocket & Segment
        Machine Type: Crawler Excavator
        Samples:
        US$ 100/Piece
        1 Piece(Min.Order)

        |
        Request Sample

        Customization:
        Available

        |

        Customized Request

        segment sprocket

        Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

        Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

        High-Speed Conveyor Systems:

        In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

        However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

        Heavy-Duty Conveyor Systems:

        Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

        Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

        Considerations for Using Segment Sprockets:

        When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

        • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
        • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
        • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
        • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

        In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

        segment sprocket

        Using Segment Sprockets in Precision Motion Control and Automation Systems

        Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

        • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
        • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
        • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
        • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

        Factors to Consider:

        When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

        • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
        • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
        • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
        • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

        Application Examples:

        Segment sprockets find applications in various precision motion control and automation systems, including:

        • Robotic arms and pick-and-place systems
        • Automated manufacturing and assembly lines
        • Medical equipment and devices
        • High-precision positioning systems

        By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

        segment sprocket

        What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

        A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

        Key Characteristics of Segment Sprockets:

        • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
        • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
        • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
        • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

        Advantages of Segment Sprockets:

        • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
        • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
        • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
        • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

        It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

        In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

        China Professional Mini Excavator Customized PC20 Sprocket Segment  China Professional Mini Excavator Customized PC20 Sprocket Segment
        editor by CX 2023-11-20

        China best CZPT Crawler Excavator Zax870 Zx800 Zx850 Ex700 Ex750 Ex800 Forging Sprocket Segment Wheel

        Product Description

        Hitachi Crawler Excavator Zax870 Zx800 Zx850 Ex700 Ex750 Ex800 Forging Sprocket Segment wheel

        Related Undercarriage parts of CZPT ZX850 excavator


         

        VOCHAINS wide range of Undercarriage Parts & Components including:

        • Track Chains (Standard, Heavy Duty & “PPR” Series)
        • Forged and Cast Drive Segments
        • Drive Sprockets
        • Idlers
        • Lower Rollers
        • Carrier Rollers
        • Track Tensioning Assemblies and Components
        • Heavy Duty Forestry Roller and Idlers

        CONTACT US:

        We are ZheJiang CZPT Imp & Exp Co., Ltd, specialize in providing EXCAVATOR BUCKET and UNDERCARRIAGE PARTS for Excavator and Bulldozer, the brand include CAT, Komatsu, Volvo, Shantui, Hitachi, Kobelco, Hyundai, Doosan, Sumitomo, CZPT and other CZPT brands.
         

        CONTACT US:
         

        Nancy 
        ———————
        Sale Manager

        ZheJiang CZPT Imp & Exp Co. Ltd.

        Add: HangZhou City, ZheJiang Provice, China

        Mobile:

         

         

         

        After-sales Service: Provide Technical Support
        Warranty: One Years
        Type: Crawler
        Application: Excavator
        Certification: CE, ISO9001: 2000
        Condition: New
        Customization:
        Available

        |

        Customized Request

        segment sprocket

        Materials Used for Manufacturing Segment Sprockets and Their Properties

        Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

        • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
        • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
        • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
        • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
        • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
        • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
        • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

        The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

        When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

        segment sprocket

        Calculating Required Torque and Power for a Segment Sprocket Setup

        Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

        • Conveyor Load:
        • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

        • Conveyor Speed:
        • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

        • Segment Sprocket Diameter:
        • Know the diameter of the segment sprocket being used in the setup.

        • Efficiency and Coefficient of Friction:
        • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

        Calculating Torque:

        To calculate the required torque for a segment sprocket setup, you can use the following formula:

        Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

        Calculating Power:

        To calculate the power requirement for the conveyor system, use the formula:

        Power (Watt) = (Torque * Conveyor Speed) / (9.55)

        where 9.55 is a conversion factor to convert torque in Nm to power in watts.

        Considerations:

        • It’s essential to use consistent units throughout the calculations.
        • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
        • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
        • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

        Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

        segment sprocket

        What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

        A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

        Key Characteristics of Segment Sprockets:

        • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
        • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
        • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
        • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

        Advantages of Segment Sprockets:

        • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
        • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
        • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
        • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

        It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

        In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

        China best CZPT Crawler Excavator Zax870 Zx800 Zx850 Ex700 Ex750 Ex800 Forging Sprocket Segment Wheel  China best CZPT Crawler Excavator Zax870 Zx800 Zx850 Ex700 Ex750 Ex800 Forging Sprocket Segment Wheel
        editor by CX 2023-11-18