Tag Archives: dozer sprocket

China best Dozer Spare Part Sprocket Segment D7g D8K D8n D9l D9n

Product Description

Dozer Spare part sprocket segment D7G D8K D8N D9L D9N 
Segment

Sprocket

Product Details
 

 Undercarriage Parts
 Name  Sprocket / Segment
 Material  50Mn/40MnB
 Finish  Smooth
 Colors  Black or yellow
 Technique  Forging & casting
 Surface Hardness  HRC48-54
 Warranty time  4000 hours in normal using
 Certification  ISO9001-9002
 MOQ  2 piece
 Delivery Time  About 15 days
 Package  Fumigate seaworthy packing

Dozer Spare part sprocket segment D7G D8K D8N D9L D9N 

 

Feature:

1).Lifelong after-sales service.

2).Original /OEM /After Market quality and competitive price-2.Flexible payment terms.

3).Quick delivery time.

Advantages:

1). The parts will give weight,price when quotation.

2). Genuine parts stock pictures will send before order.

We provide below related product

Dozer Spare part sprocket segment D7G D8K D8N D9L D9N 

After-Sales service
1)24 hours for after-sales service;
2)Offer us picture of using situation,goods,using details,then compensation after everything is finished within 3 working days.
3)Any claim due to the quality of products,the compensation is not more than the value of the products that have quality problem.

Packing:standard export fumigated wooden pallet

 

Standard Or Nonstandard: Standard
Application: Excavator & Bulldozer Spare Parts
Hardness: Hardened Tooth Surface
Manufacturing Method: Forging Casting
Toothed Portion Shape: Curved Gear
Material: 35mnb/40mn2
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

segment sprocket

Proper Installation and Alignment of Segment Sprockets for Optimal Performance

Proper installation and alignment of segment sprockets are essential to ensure optimal performance, smooth power transmission, and extended sprocket life. Here’s a step-by-step guide on how to install and align segment sprockets:

  1. Clean the Shaft and Sprocket: Before installation, make sure the shaft and the segments of the sprocket are clean and free from any debris or contaminants that could interfere with the proper seating of the segments.
  2. Check the Fit: Verify that the segment sprocket matches the shaft’s size and fits securely onto the shaft. The segments should have a snug fit without any play or excessive clearance.
  3. Assemble the Segments: Carefully assemble the segments onto the sprocket hub, ensuring they interlock correctly. Follow the manufacturer’s guidelines for the proper assembly process to avoid any misalignment.
  4. Position the Sprocket: Place the assembled sprocket onto the shaft, making sure it is positioned correctly according to the manufacturer’s specifications or engineering drawings.
  5. Check Alignment: Use alignment tools or techniques to verify that the sprocket is aligned properly with the conveyor chain or belt. Proper alignment ensures that the sprocket teeth mesh smoothly with the chain or belt, reducing wear and enhancing power transmission efficiency.
  6. Adjust Position if Necessary: If the sprocket is not aligned correctly, make necessary adjustments to ensure proper positioning. This may involve moving the sprocket along the shaft or using shims for precise alignment.
  7. Tighten Bolts: Once the sprocket is aligned, tighten the bolts securely to hold the segments in place. Use the manufacturer’s recommended torque values for the bolts to prevent over-tightening or under-tightening.
  8. Perform a Trial Run: After installation, conduct a trial run of the conveyor system or equipment to check for any issues, unusual noises, or misalignment. Monitor the sprocket’s performance during this trial period.
  9. Regular Maintenance: Implement a regular maintenance schedule to inspect and lubricate the segment sprockets. Check for signs of wear, fatigue, or damage during these inspections and replace any worn or damaged segments promptly.

Proper installation and alignment of segment sprockets contribute to the smooth and efficient operation of conveyor systems and machinery. Misaligned sprockets can lead to premature wear, increased friction, and reduced power transmission efficiency, affecting the overall performance of the system.

If you are unsure about the installation and alignment process, consult with the sprocket manufacturer or seek advice from industry experts to ensure you achieve the best results and optimal performance from your segment sprockets.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China best Dozer Spare Part Sprocket Segment D7g D8K D8n D9l D9n  China best Dozer Spare Part Sprocket Segment D7g D8K D8n D9l D9n
editor by CX 2023-11-21

China OEM Heavy Duty Excavator Undercarriage Parts D4 Dozer Sprocket Spare Parts Sprocket Segment, Bulldozer Segment Group Bulldozer Sprocket D5h D6d D6h D275 D10m

Product Description

 heavy duty excavator undercarriage parts D4 dozer sprocket spare parts sprocket segment, bulldozer segment group  bulldozer sprocket D5H D6D D6H D275 D10M

 

 

Excavator HD250 Sprocket

Sprocket For Excavators
 

Komatsu: PC20,PC30,PC40, PC60-5-6-7, PC100, PC120, PC130, PC240, PC200-1-3-5-6, PC220-1-3-5, PC300-3-5, PC300-6,PC4001-3-5, PC400-6; PC650,PC800,PC1100
Hitachi: EX30,EX40, EX60, EX150, EX100M, EX100, EX120, EX150,EX200-1-2-3, EX300-1-3-5, EX300-6,EX330,EX350,EX400, EX870.UH08, UH07 ,ZAX200,ZX230 ZX250 ZX330 ZX350
Caterpillar:   E70,E110B,E120B, E200B (E320), E240 (MS180), E300B,E325, E330;E345,E385
Daewoo:  DH55, DH220, DH280,DH320,DH400,DH500
Doosan: DS300LC,DX300LC,DS340LC,DX340LC,

 

Advantage of Excavator Track Drive Sprocket
 

1.Thousand of sprocket is suitable for 1-10 tons excavator, Digger, and special machienry. 
2.Visible casting technology and optimized structure design to reduce stress concentration and prevent casting defective. 
3.Independent researched material and special heat treatment to guarantee proper hardness and effective 
4.harded depth, resulting in excellent wear resistance for longer life

 

 

 

 

 

 

 

 

 

 

About us

Founded in 2008, HangZhou CZPT Engineering Machinery Co., Ltd. is located in HangZhou city, ZheJiang province, near to HangZhou port with convenient transportation. Our company is a professional manufacturer and exporter of undercarriage parts for excavators and bulldozers in China.

Our main products include track roller, top roller, idler, sprocket, track shoe, track links, track group, track bolt with nut, bucket, bucket link, teeth, and cylinder ect. These parts are applied for Caterpillar, Komatsu, Hitachi, Kato, Daewoo, Hyundai, Sumitomo, Samsung, Kobelco, and Mitsubishi. With more than 12 years’ development, our company have all kinds of production lines, professional technicians and skillful workers, making sure our products with high quality and competitive price. We passed the certification of ISO9001-2000, quality management procedures are conducted in accordance with international standards.

Now all our products are exported to Southeast Asia, the Middle East, Europe, North and South America, Australia, and Africa and so on. We are enhancing the market share. “Mutual benefit” is our promise and value. We’d like to supply you with high quality products and professional after-sales service. We sincerely welcome you to join us for mutual development and a prosperous future! 

 

 

 

 

 

Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Forging Casting
Toothed Portion Shape: Curved Gear
Material: 40simnti
Samples:
US$ 300/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

segment sprocket

Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

High-Speed Conveyor Systems:

In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

Heavy-Duty Conveyor Systems:

Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

Considerations for Using Segment Sprockets:

When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

  • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
  • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
  • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
  • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

segment sprocket

Using Segment Sprockets in Precision Motion Control and Automation Systems

Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

  • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
  • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
  • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
  • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

Factors to Consider:

When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

  • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
  • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
  • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
  • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

Application Examples:

Segment sprockets find applications in various precision motion control and automation systems, including:

  • Robotic arms and pick-and-place systems
  • Automated manufacturing and assembly lines
  • Medical equipment and devices
  • High-precision positioning systems

By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

segment sprocket

Can You Explain the Working Principle and Function of a Segment Sprocket?

The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

Working Principle:

  • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
  • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
  • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

Function of Segment Sprockets:

Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

  • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
  • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
  • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
  • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

China OEM Heavy Duty Excavator Undercarriage Parts D4 Dozer Sprocket Spare Parts Sprocket Segment, Bulldozer Segment Group Bulldozer Sprocket D5h D6d D6h D275 D10m  China OEM Heavy Duty Excavator Undercarriage Parts D4 Dozer Sprocket Spare Parts Sprocket Segment, Bulldozer Segment Group Bulldozer Sprocket D5h D6d D6h D275 D10m
editor by CX 2023-11-16

China high quality Zx70 Zx70LC Zxiio Zx120 Zx180 1024217 1010325 1018740 Sprocket for Mini Excavator Chain Dozer Segment

Product Description

Zx70 Zx70LC Zxiio Zx120 Zx180 1571217 1571325 1018740 Sprocket for mini excavator chain dozer segment

Material

40SiMnTi

Finish

Smooth

Colors

Black or yellow

Technique

Forging casting

Surface Hardness

HRC52-58

Warranty time

2000 hour

Certification

ISO9001-9002

FOB Price

FOB HangZhou USD 200-2000/Piece

MOQ

2 piece

Delivery Time

Within 30 days after contract established

For ktsu              
PC20-7 PC30 PC30-3 PC30-5 PC30-6 PC40-7 PC45 PC45-2 PC55
PC120-6 PC130 PC130-7 PC200 PC200-1 PC200-3 PC200-5 PC200-6 PC200-7
PC200-8 PC210-6 PC220-1 PC220-3 PC220-6 PC220-7 PC220-8 PC270-7 PC202B
PC220LC-6 PC220LC-8 PC240 PC300 PC300-3 PC300-5 PC300-6 PC300-7 PC300-7K
PC300LC-7 PC350-6/7 PC400 PC400-3 PC400-5 PC400-6 PC400lc-7 PC450-6 PC450-7
PC600 PC650 PC750 PC800 PC1100 PC1250 PC2000    
D20  D31 D50 D60 D61 D61PX D65A D65P D64P-12
D80 D85 D155 D275 D355        
For HITACHI              
EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
EX100 EX110 EX120 EX120-1 EX120-2 EX120-3 EX120-5 EX130-1 EX200-1
EX200-2 EX200-3 EX200-5 EX220-3 EX220-5 EX270 EX300 EX300-1 EX300-2
EX300-3 EX300-5 EX300A EX330 EX370 EX400-1 EX400-2 EX400-3 EX400-5
EX450 ZAX30 ZAX55 ZAX200 ZAX200-2 ZAX330 ZAX450-1 ZAX450-3 ZAX450-5
ZX110 ZX120 ZX200 ZX200 ZX200-1 ZX200-3 ZX200-5g ZX200LC-3 ZX210
ZX210-3 ZX210-3 ZX210-5 ZX225 ZX240 ZX250 ZX270 ZX30 ZX330
ZX330 ZX350 ZX330C ZX450 ZX50        
For CAT              
E200B E200-5 E320D E215 E320DL E324D E324DL E329DL E300L
E320S E320 E320DL E240 E120-1 E311 E312B E320BL E345
E324 E140 E300B E330C E120 E70 E322C E322B E325
E325L E330 E450 CAT225 CAT312B CAT315 CAT320 CAT320C CAT320BL
CAT330 CAT322 CAT245 CAT325 CAT320L CAT973       
D3 D3C D4 D4D D4H D5M D5H D6 D6D
D6M D6R D6T D7 D7H D7R D8 D8N D8R
D9R D9N D9G D10          
For Sumitomo              
SH120  SH120-3 SH200 SH210-5 SH200 SH220-3 SH220-5/7 SH290-3 SH350-5/7
SH220 SH280 SH290-7 SH260 SH300 SH300-3 SH300-5 SH350 SH60
SH430                
For KOBELCO              
SK120-6 SK120-5 SK210-8 SK210LC-8 SK220 SK220-1 SK220-3 SK220-5/6 SK200 
SK200 SK200  SK200-3 SK200-6 SK200-8 SK200-5/6 SK60 SK290 SK100
SK230 SK250 SK250-8 SK260LC-8 SK300 SK300-2 SK300-4 SK310 SK320
SK330-8 SK330 SK350LC-8 SK235SR SK450 SK480 SK30-6    
For DAEWOO              
DH200 DH220-3 DH220 DH220S DH280-2 DH280-3 DH55 DH258 DH130
DH370 DH80 DH500 DH450 /DH225        
For HYUNDAI              
R60-5 R60-7 R60-7 R80-7 R200 R200-3 R210 R210 R210-9 
R210LC R210LC-7 R225 R225-3 R225-7 R250  R250-7 R290 R290LC
R290LC-7 R320 R360 R954          
For KATO              
HD512 HD1430 HD 512III HD 820III HD820R HD1430III HD700VII HD 1250VII HD250SE
HD400SE HD550SE HD1880            
For DOOSAN              
DX225  DX225LCA DX258 DX300 DX300LCA DX420 DX430    
For VOLVO              
EC160C EC160D EC180B EC180C EC180D EC210 EC210 EC210B EC240B
EC290 EC290B EC240 EC55 EC360 EC360B EC380D EC460 EC460B
EC460C EC700 EC140 EC140B EC160B      

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
After-sales Service: Online Service
Warranty: 12 Months
Type: Undercarriage Parts
Customization:
Available

|

Customized Request

segment sprocket

Proper Installation and Alignment of Segment Sprockets for Optimal Performance

Proper installation and alignment of segment sprockets are essential to ensure optimal performance, smooth power transmission, and extended sprocket life. Here’s a step-by-step guide on how to install and align segment sprockets:

  1. Clean the Shaft and Sprocket: Before installation, make sure the shaft and the segments of the sprocket are clean and free from any debris or contaminants that could interfere with the proper seating of the segments.
  2. Check the Fit: Verify that the segment sprocket matches the shaft’s size and fits securely onto the shaft. The segments should have a snug fit without any play or excessive clearance.
  3. Assemble the Segments: Carefully assemble the segments onto the sprocket hub, ensuring they interlock correctly. Follow the manufacturer’s guidelines for the proper assembly process to avoid any misalignment.
  4. Position the Sprocket: Place the assembled sprocket onto the shaft, making sure it is positioned correctly according to the manufacturer’s specifications or engineering drawings.
  5. Check Alignment: Use alignment tools or techniques to verify that the sprocket is aligned properly with the conveyor chain or belt. Proper alignment ensures that the sprocket teeth mesh smoothly with the chain or belt, reducing wear and enhancing power transmission efficiency.
  6. Adjust Position if Necessary: If the sprocket is not aligned correctly, make necessary adjustments to ensure proper positioning. This may involve moving the sprocket along the shaft or using shims for precise alignment.
  7. Tighten Bolts: Once the sprocket is aligned, tighten the bolts securely to hold the segments in place. Use the manufacturer’s recommended torque values for the bolts to prevent over-tightening or under-tightening.
  8. Perform a Trial Run: After installation, conduct a trial run of the conveyor system or equipment to check for any issues, unusual noises, or misalignment. Monitor the sprocket’s performance during this trial period.
  9. Regular Maintenance: Implement a regular maintenance schedule to inspect and lubricate the segment sprockets. Check for signs of wear, fatigue, or damage during these inspections and replace any worn or damaged segments promptly.

Proper installation and alignment of segment sprockets contribute to the smooth and efficient operation of conveyor systems and machinery. Misaligned sprockets can lead to premature wear, increased friction, and reduced power transmission efficiency, affecting the overall performance of the system.

If you are unsure about the installation and alignment process, consult with the sprocket manufacturer or seek advice from industry experts to ensure you achieve the best results and optimal performance from your segment sprockets.

segment sprocket

Using Segment Sprockets in Precision Motion Control and Automation Systems

Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

  • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
  • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
  • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
  • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

Factors to Consider:

When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

  • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
  • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
  • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
  • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

Application Examples:

Segment sprockets find applications in various precision motion control and automation systems, including:

  • Robotic arms and pick-and-place systems
  • Automated manufacturing and assembly lines
  • Medical equipment and devices
  • High-precision positioning systems

By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

segment sprocket

Can You Explain the Working Principle and Function of a Segment Sprocket?

The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

Working Principle:

  • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
  • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
  • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

Function of Segment Sprockets:

Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

  • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
  • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
  • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
  • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

China high quality Zx70 Zx70LC Zxiio Zx120 Zx180 1024217 1010325 1018740 Sprocket for Mini Excavator Chain Dozer Segment  China high quality Zx70 Zx70LC Zxiio Zx120 Zx180 1024217 1010325 1018740 Sprocket for Mini Excavator Chain Dozer Segment
editor by CX 2023-10-07

China OEM China Dozer D85 Sprocket Segment Segment Group

Product Description

D85 Sprocket Segment Group
 

Product Description

Product: Sprocket and Segment
Material: 35MnB
Production Process: Casting/Forging
Surface Hardness: HRC50-60; depth : 4-10mm
Color: Black, Yellow or Customized 
Compatible Machine:  Excavator/Bulldozer 
Certification: ISO9001
Deliver time:  7-15 days after contrast established 
Offer customized Service : Yes

 

Detailed Photos

 

Main Feature

 

  • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
  • Produced in advance machining center and vertical CNC turning machine for precision requirements.
  • strict quality management ensures the effective and stable products.

 

    Dozer Excavator Part No.

    Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
    Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
    Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
    Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
    Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
    Samsung SE210,SE210-3,SE280,SE350-2, etc.
    Volvo EC210,EC240, etc.
    Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
    Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
    PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

     

     

    Company Profile

    Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
    Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

     

    Packaging & Shipping

    FAQ

    1. You are a trader or a manufacture?
    We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

    2. How can I be sure the part will fit my excavator?
    Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

    3. How about the payment terms?
    We usually accept T/T or L/C. other terms also could be negotiated.

    4. What is your minimum order?
    It depends on what you are buying. Normally, we don’t have MOQ request.

    5. What is your delivery time?
    If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

    6. What about Quality Control?
    We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

    7. Can offer the sample ?
    For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

     

    Type: Undercarriage
    Application: Crawler Bulldozer Excavator
    Certification: ISO9001: 2000
    Condition: New
    Hardness: HRC50-60; Depth : 4-10mm
    Process: Casting/Forging
    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Maintenance Requirements for Segment Sprockets to Ensure Longevity

    Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

    • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
    • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
    • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
    • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
    • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
    • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
    • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
    • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

    Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

    Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

    segment sprocket

    Safety Considerations when Working with Segment Sprockets in Conveyor Systems

    When working with segment sprockets in conveyor systems, it’s essential to prioritize safety to prevent accidents and ensure the well-being of workers. Here are some key safety considerations:

    • Machine Guarding: Install proper machine guarding around the segment sprockets and conveyor system to prevent accidental contact with moving parts. Guards should be designed to minimize the risk of entanglement or pinch points.
    • Lockout/Tagout: Implement lockout/tagout procedures when performing maintenance, repairs, or adjustments on the conveyor system. This ensures that all power sources are isolated and de-energized to prevent unexpected startup or movement.
    • Training and Education: Provide comprehensive training to all personnel working with the conveyor system. This training should cover safe operating procedures, emergency protocols, and hazard recognition.
    • Proper Maintenance: Regularly inspect and maintain the segment sprockets and conveyor system to identify and address potential safety hazards such as wear, misalignment, or damaged components.
    • Personal Protective Equipment (PPE): Encourage and enforce the use of appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, for workers operating or maintaining the conveyor system.
    • Load Capacity Limits: Adhere to the load capacity limits of the conveyor system and segment sprockets to prevent overloading, which could lead to mechanical failures or accidents.
    • Safe Work Practices: Establish and enforce safe work practices, including clear communication, designated walkways, and safe material handling procedures.
    • Emergency Stop Buttons: Install easily accessible emergency stop buttons at various points along the conveyor system to enable immediate shutdown in case of emergencies.
    • Warning Signs and Labels: Use warning signs, labels, and floor markings to alert personnel to potential hazards and remind them of safety precautions.
    • Regular Inspections: Schedule regular inspections and maintenance of the conveyor system to identify and address safety concerns promptly.

    By incorporating these safety considerations into the operation, maintenance, and design of the conveyor system with segment sprockets, you can create a safer working environment and reduce the risk of accidents or injuries. Remember to comply with local safety regulations and industry standards when implementing safety measures.

    segment sprocket

    Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

    When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

    1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
    2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
    3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
    4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
    5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
    6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
    7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
    8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

    Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

    Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

    China OEM China Dozer D85 Sprocket Segment Segment Group  China OEM China Dozer D85 Sprocket Segment Segment Group
    editor by CX 2023-09-01