Tag Archives: custom sprocket

China Custom CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket

Product Description

Hitachi Excavator ZX850 ZX890 ZX890LCH-5A front idler, track roller, top roller and segment sprocket
 

Hitachi Excavator ZX850 ZX890 ZX890LCH-5A

>> front idler, idler roller
>> track roller, bottom roller
>> top roller, carrier roller
>> segment sprocket

Excavator and Bulldozer Undercarriage Sprockets and Segments

Sprockets are essential parts of most crawler equipment, including excavators, dozers, cranes, drilling machines, and more. Proper undercarriage maintenance significantly lessens the chance for a larger breakdown in the middle of an important job. Sprockets and segments work with the undercarriage track to drive track-style equipment movement. If your sprockets and segments show wear, chances are that you will need to look into replacement parts.

Sprockets Vs. Segments

Sprockets are metal gears with an inner ring that has bolt holes or a compression hub and gear ring all within a single unit. In contrast, segments are individual pieces that can be linked together to form a metal ring. This means segments can be combined to create the effect of a complete sprocket, but are able to be individually replaced without dismantling the entire track.

Sprockets & Segments – CZPT or OEM Parts

Heavy machinery undercarriages help to carry tons of weight and propel movement. If your undercarriage experiences significant use, it will likely need repair and replacement parts. Original equipment manufacturer (OEM) parts are produced at the same factory that makes the equipment they are used for. Purchasing an OEM part ensures that the part will be identical to the part initially included in the vehicle at purchase. One might think these are the only high-quality replacement options, but CZPT part manufacturers provide replacement parts at a much lower price without sacrificing the machine match or quality.

Heavy Equipment Undercarriage parts

Quality heavy machinery undercarriage parts help prevent premature wear on excavators, dozers, track loaders, skid steers, and forestry equipment. The majority of maintenance and part costs for track-type equipment is from its undercarriage. That means, selecting high-quality parts is essential to keeping your machines running efficiently and to save costs.

Vochains offers undercarriage parts designed to provide the greatest return on your investment and extend the wear life of your machines

Track Equipment Undercarriage Parts

Track Assemblies  – CZPT carries complete track group assemblies in addition to individual steel and rubber tracks. Track groups can be shipped pre-assembled to make your installation even easier.

Sprockets, Idlers, & Segments – Vochains offers a wide selection of sprockets that are designed for extended life, high resistance, and increased durability. Our idlers and rollers can help your crawlers, bulldozers, and excavators handle even the most intense applications.

Track Shoes & Track Pads – Vochains has a variety of track shoes for any environment with a variety of designs, profiles, and widths. Our premium track shoes are built to handle even the highest impact conditions without bending or breaking.

Track Links – Vochains carry heavy-duty Track links that hold track sections together and keep your equipment functioning properly in even the harshest applications.

Track Adjusters – Vochains offers track adjusters that can directly replace your existing parts with a quick replacement. Track adjusters help to absorb shock and protect your machine from leakage while minimizing the risk of releasing the spring.

Track Chains – Vochains’ track chains are available in different versions to match your machine and environment. With track chains designed for easy installation, you can save time and money while increasing the performance of your machine.

Rollers – Vochains supplies track rollers are designed for a long wear life and strong performance even in the most extreme operating conditions. Increase the undercarriage clearance height to reduce the load on the front wheel, sprocket, and final drive. Top, bottom, and carrier rollers can decrease the weight on costlier parts, increasing overall wear life. By investing in quality rollers, you can save costs in the long run.

Pins & Bushings – Pins and bushings form the hinges that allow the links of the track chain to move around the sprockets & idlers. As pins and bushings naturally wear it primarily occurs on a single side of the pin and the matching surface of the bushing, which allows the track pitch to extend, causing a stretched chain that runs loose. Maintaining proper pins and bushings will keep your undercarriage tracks running effectively.

 

Routine Undercarriage Maintenance

When inspecting your equipment’s undercarriage, you are looking to see that everything is in its correct place and working properly.
This includes things such as:

Maintaining proper track tension.
Both loose and tight tracks can cause issues preventing your machine from functioning properly.

Using appropriate track shoes for different job sites.
Depending on the type of movement your machinery will be doing and the terrains you’ll be working in, choose track shoes that work well.

Signs of significant wear on the idlers.
Notable tread will appear as deep pockets or grooves across the surface of the idler.
You also want to ensure that a lip has not formed on the edge of the idler. If so, this lip indicates that it may be time for servicing.

Keeping your undercarriage clean and well-lubricated.
Build-up of dust, mud, and debris can impact lubrication and make your equipment more difficult to use, which may cause operators to be a bit rougher when forcing it to maneuver or operate.

Inspecting frequently.
Frequent and thorough inspections, preferably with an operator’s manual in hand, can help operators spot wear, damage, and other issues before they get out of hand and result in more significant repair costs.

These visual inspections should occur daily.

Related Products

Undercarriage Parts for All Types of Equipment

Vochains carries undercarriage components for all track-type equipment, including:

  • Dozer Undercarriages
  • Track, Compact, & Log Loaders
  • Backhoe
  • Excavators & Mini Excavators
  • Forestry Equipment
  • Skidders & Skid Steers
  • Pavers
  • Feller Bunchers
  • Processor/Harvesters
  • Mulchers
  • Track Cutters

For Komatsu                                   
PC20-7    PC30    PC30-3    PC30-5    PC30-6    PC40-7    PC45    PC45-2    PC55
PC120-6    PC130    PC130-7    PC200    PC200-1    PC200-3    PC200-5    PC200-6    PC200-7
PC200-8    PC210-6    PC220-1    PC220-3    PC220-6    PC220-7    PC220-8    PC270-7    PC202B
PC220LC-6    PC220LC-8    PC240    PC300    PC300-3    PC300-5    PC300-6    PC300-7    PC300-7K
PC300LC-7    PC350-6/7    PC400    PC400-3    PC400-5    PC400-6    PC400lc-7    PC450-6    PC450-7
PC600    PC650    PC750    PC800    PC1100    PC1250    PC2000          
D20     D31    D50    D60    D61    D61PX    D65A    D65P    D64P-12
D80    D85    D155    D275    D355                    
                                         
For HITACHI                                   
EX40-1    EX40-2    EX55    EX60    EX60-2    EX60-3    EX60-5    EX70    EX75
EX100    EX110    EX120    EX120-1    EX120-2    EX120-3    EX120-5    EX130-1    EX200-1
EX200-2    EX200-3    EX200-5    EX220-3    EX220-5    EX270    EX300    EX300-1    EX300-2
EX300-3    EX300-5    EX300A    EX330    EX370    EX400-1    EX400-2    EX400-3    EX400-5
EX450    ZAX30    ZAX55    ZAX200    ZAX200-2    ZAX330    ZAX450-1    ZAX450-3    ZAX450-5
ZX110    ZX120    ZX200    ZX200    ZX200-1    ZX200-3    ZX200-5g    ZX200LC-3    ZX210
ZX210-3    ZX210-3    ZX210-5    ZX225    ZX240    ZX250    ZX270    ZX30    ZX330
ZX330    ZX350    ZX330C    ZX450    ZX50                    
                                         
For CATERPILLER  
                                
E200B    E200-5    E320D    E215    E320DL    E324D    E324DL    E329DL    E300L
E320S    E320    E320DL    E240    E120-1    E311    E312B    E320BL    E345
E324    E140    E300B    E330C    E120    E70    E322C    E322B    E325
E325L    E330    E450    CAT225    CAT312B    CAT315    CAT320    CAT320C    CAT320BL
CAT330    CAT322    CAT245    CAT325    CAT320L    CAT973                
D3    D3C    D4    D4D    D4H    D5M    D5H    D6    D6D
D6M    D6R    D6T    D7    D7H    D7R    D8    D8N    D8R
D9R    D9N    D9G    D10                         
                                         
For Sumitomo                                   
SH120     SH120-3    SH200    SH210-5    SH200    SH220-3    SH220-5/7    SH290-3    SH350-5/7
SH220    SH280    SH290-7    SH260    SH300    SH300-3    SH300-5    SH350    SH60
SH430                                        
                                         
For KOBELCO
                                   
SK120-6    SK120-5    SK210-8    SK210LC-8    SK220    SK220-1    SK220-3    SK220-5/6    SK200 
SK200    SK200     SK200-3    SK200-6    SK200-8    SK200-5/6    SK60    SK290    SK100
SK230    SK250    SK250-8    SK260LC-8    SK300    SK300-2    SK300-4    SK310    SK320
SK330-8    SK330    SK350LC-8    SK235SR    SK450    SK480    SK30-6          
                                         
                                         
For DAEWOO                                   
DH200    DH220-3    DH220    DH220S    DH280-2    DH280-3    DH55    DH258    DH130
DH370    DH80    DH500    DH450    /DH225                    
                                         
                                         
For HYUNDAI  
                                
R60-5    R60-7    R60-7    R80-7    R200    R200-3    R210    R210    R210-9 
R210LC    R210LC-7    R225    R225-3    R225-7    R250     R250-7    R290    R290LC
R290LC-7    R320    R360    R954                         
                                         
For KATO                                   
HD512    HD1430    HD 512III    HD 820III    HD820R    HD1430III    HD700VII    HD 1250VII    HD250SE
HD400SE    HD550SE    HD1880                              
                                         
For DOOSAN                                   
DX225     DX225LCA    DX258    DX300    DX300LCA    DX420    DX430          
                                         
                                         
For VOLVO                                   
EC160C    EC160D    EC180B    EC180C    EC180D    EC210    EC210    EC210B    EC240B
EC290    EC290B    EC240    EC55    EC360    EC360B    EC380D    EC460    EC460B
EC460C    EC700    EC140    EC140B    EC160B                    

BULLDOZER                                   
                                         
For CATERPILLER                                   
                         
               
D3    D3C    D4    D4D    D4H    D5M    D5H    D6    D6D
D6M    D6R    D6T    D7    D7H    D7R    D8    D8N    D8R
D9R    D9N    D9G    D10                         
                                         
For komatsu  
                                     
D20     D31    D50    D60    D61    D61PX    D65A    D65P    D64P-12
D80    D85    D155    D275    D355

    About us

    We are ZheJiang CZPT Imp & Exp Co., Ltd, specialize in providing EXCAVATOR BUCKET and UNDERCARRIAGE PARTS for Excavator and Bulldozer, the brand include CAT, Komatsu, Volvo, Shantui, Hitachi, Kobelco, Hyundai, Doosan, Sumitomo, CZPT and other CZPT brands.
     

    VOCHAINS wide range of Undercarriage Parts & Components including:

    • Track Chains (Standard, Heavy Duty & “PPR” Series)
    • Forged and Cast Drive Segments
    • Drive Sprockets
    • Idlers
    • Lower Rollers
    • Carrier Rollers
    • Track Tensioning Assemblies and Components
    • Heavy Duty Forestry Roller and Idlers

    CONTACT US:
     
    >>> View More

     

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: We Provide Online Technical Services
    Warranty: 12 Months
    Type: Crawler
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

    Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

    High-Speed Conveyor Systems:

    In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

    However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

    Heavy-Duty Conveyor Systems:

    Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

    Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

    Considerations for Using Segment Sprockets:

    When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

    • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
    • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
    • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
    • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

    In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

    segment sprocket

    Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

    To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

    • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
    • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
    • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
    • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
    • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
    • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
    • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

    When to Replace Segment Sprockets:

    The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

    • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
    • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
    • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
    • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
    • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

    Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

    segment sprocket

    What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

    A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

    Key Characteristics of Segment Sprockets:

    • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
    • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
    • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
    • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

    Advantages of Segment Sprockets:

    • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
    • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
    • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
    • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

    It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

    In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

    China Custom CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket  China Custom CZPT Excavator Zx850 Zx890 Zx890lch-5A Front Idler, Track Roller, Top Roller and Segment Sprocket
    editor by Dream 2024-05-02

    China Custom Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

    Product Description

    Excavator Undercarriage parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

    Material

    35MnB
    Finish Smooth
    Colors Black or yellow
    Technique Forging/casting
    Surface Hardness HRC52-58,deepth:8mm-12mm
    Warranty time 1 year
    Payment terms T/T, Western Union, LC.
    Delivery Time Within 5-10 days after the order confirmed

    BRAND CATALOGUE
    BULLDOZER D20 D30 D31 D37 D40 D41 D45 D50 D60
    D65 D68 D75 D80 D85 D150 D155 D275 D355
    D3C D3D D4C D4D D4H D5 D6C D6D D6H
    D7G D8K D8N D9N D10N D11N      
    KOMA TSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC150 PC200
    PC220 PC300 PC350 PC400          
    CATER PILLAR E70B E110 E120B E215 E235 E307 E311 E312 E322
    E180 E240 E200B E320 E300 E300B E330 E325  
    HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX270 EX300
    EX400 EX600 UH043 UH052 UH53 UH07 UH081 UH082 UH083
    FIAT-HITACHI FH120 FH130 FH150 FH200 FH220 FH270 FH300    
    VOLVO EC55 EC130 EC150 EC200 EC210 EC240 EC290 EC360  
    DAEWOO DH55 DH130 DH180 DH200 DH280 DH300 DH320    
    HYUNDAI R60 R130 R200 R210 R220 R290 R320 R914  
    KATO HD250 HD400 HD450 HD700 HD770 HD820 HD1250    
    KOBELCO SK40 SK60 SK100 SK120 SK200 SK220 SK04-2 SK07  
    SK07N2 SK09 SK12 SK14 SK300 SK310 SK400    
    JCB JS70 JS75 JS110 JS130 JS160 JS180 JS200 JS220  
    JS240 JS260 JS300 JS330          
    SUMITOMO SH70 SH100 SH120 SH160 SH200 SH260 SH265 SH280 SH300
    SH340 LS2650 LS2800 LS3400 LS4300        
      MX8 SE200 SE210 SE280 MX292 SE350      
    MITSUBISHI MS110 MS120 MS140 MS180          

    HangZhou Henghuan Machinery Co., Ltd. was founded by industry experts with over 20 years of experience in the industry. Located in
    HangZhou City, ZheJiang Province, China. We specialize in supplying all kinds of construction machinery parts.
    Our main products: Excavator and bulldozer track-type undercarriage parts, including track rollers, carrier rollers, sprocket rings and segments,
    front idler rollers, track chains, track groups with shoes, bolts and nuts, pins and bushings, etc.

    With quality and stable inventory, an excellent sales team, professional engineers, and fast logistics, our company will provide you with the best choice. We insist on legitimate business and honest work and insist on professionalism, precision, and strength.

    Welcome to contact us for any inquiries.

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: Video Technical Support, Online Support
    Warranty: One Year
    Type: Crawler
    Application: Excavator
    Certification: CE, ISO9001: 2000
    Condition: New
    Samples:
    US$ 50/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Materials Used for Manufacturing Segment Sprockets and Their Properties

    Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

    • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
    • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
    • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
    • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
    • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
    • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
    • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

    The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

    When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

    segment sprocket

    Using Segment Sprockets in Curved or Inclined Conveyor Systems

    Yes, segment sprockets can be used in curved or inclined conveyor systems. However, there are certain considerations to keep in mind when employing segment sprockets in such configurations:

    • Curved Conveyor Systems:
    • In curved conveyor systems, the conveyor chain or belt follows a curved path. Segment sprockets must be designed to accommodate the curvature of the conveyor and ensure smooth engagement with the chain or belt. Customized segment sprockets with teeth profiles optimized for curved paths may be necessary for these applications.

    • Inclined Conveyor Systems:
    • In inclined conveyor systems, the conveyor chain or belt operates on an incline. The design of segment sprockets must account for the increased load and forces experienced in inclined conveying. Reinforced materials and robust construction may be required to handle the additional stresses.

    Advantages of Using Segment Sprockets in Curved or Inclined Conveyor Systems:

    • Load Distribution: Segment sprockets provide better load distribution, especially in curved or inclined systems, ensuring even wear across the segments and prolonging the sprockets’ life.
    • Customization: Segment sprockets can be customized to match the specific curvature and incline of the conveyor system, providing better performance and reducing the risk of misalignment.
    • Reduced Wear: With proper design and alignment, segment sprockets can reduce wear on the conveyor chain or belt in curved or inclined systems, leading to longer chain/belt life.
    • Smooth Operation: Well-designed segment sprockets contribute to smoother operation in curved or inclined conveyor systems, reducing vibrations and potential disruptions.

    It is crucial to work with experienced conveyor system experts or sprocket manufacturers when using segment sprockets in curved or inclined systems. They can provide guidance on the appropriate sprocket design, materials, and configuration to ensure optimal performance and reliability.

    By selecting the right segment sprockets for curved or inclined conveyor systems and implementing proper installation and maintenance practices, you can achieve efficient material handling and seamless operation in challenging conveyor configurations.

    segment sprocket

    Can You Explain the Working Principle and Function of a Segment Sprocket?

    The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

    Working Principle:

    • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
    • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
    • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

    Function of Segment Sprockets:

    Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

    • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

    Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

    In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

    China Custom Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group  China Custom Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group
    editor by Dream 2024-05-02

    China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket

    Product Description

    Product Description

    This product is a high-quality item originating from the factory itself. It is crafted using specific steel and exquisite hot die forging technology. The optimized heat treatment and quenching processes ensure precise dimensions, high strength, and a long lifespan for the product.

    Every detail of the product showcases the superior quality of the materials and the CZPT of the craftsmanship. We offer a one-stop shopping experience that includes quality assurance, durability, and lightning-fast delivery. Packaging options for the product include a cardboard box or a wooden box.

    This product is a testament to the perfect blend of quality materials and skilled workmanship.

    FAQ

    1. Are you a trader or a manufacturer?
      We are an integrated industrial and trade enterprise.
    2. How can I determine if the part is suitable for my excavator?
      Please provide us with the correct model number/machine serial number/any part numbers. Alternatively, measure the parts and provide us with dimensions or drawings.
    3. Payment terms, how are they structured?
      We typically accept T/T (Telegraphic Transfer) or L/C (Letter of Credit). Other terms can be negotiated as well.
    4. What is your minimum order quantity?
      It depends on what you are buying. Generally, we do not have a minimum order quantity requirement.
    5. “What time is your delivery time?”
      If the factory has no stock: 20 days. If there is any part in stock, our delivery time is only 0-7 days.
    6. Quality control?
      We have a comprehensive quality control system in place, producing perfect products. A dedicated team carefully inspects product quality and specifications, monitoring each step of the production process until packaging is completed, ensuring the safe entry of products into containers.
    7. Can samples be provided?
      For certain products, we can provide free samples, but the customer needs to cover the shipping costs.
    8. Do you have accessories for various brands and models in your company?                                     we can provide you with accessories for various brands and models. You just need to let us know the brand, vehicle make or product model, or the part number.

      
    Details information of SHXIHU (WEST LAKE) DIS.I bulldozer undercarriage spare parts

    Model  

    Track Link

     

    Track Roller single

    Track Roller double

    Top Roller

    Idler Xihu (West Lake) Dis. Wheel

     

    DH08J0X   8154-MG-421462 8154-MG-42 8154-MG-42 8154-MG-42 8171-MD-39 8171-MD-39 8171-MD-39 8171-MD-39D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43 8203-MJ-39 8203-MJ-39 8203-MJ-42A 8203-MA-42A 8203-MM-42A 8203-MA-42A 8203-MM-42A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-42A 8203-MA-42TA 8203-MM-42A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39R 8216-RE-41 8216-MT-41 8216-MT-41 8216-MI-45 8216-MI-45R 8216-RE-41 8216-MT-41 8216-MT-41 8216-MT-41 8154-MG-41 8154-ME-41 8154-MG-41 8154-ME-41 8154-MG-42 8154-MG-42 8171-MD-39 8171-MD-39 8175-MJ-37 8171-MA-43D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-4D 8190-ML-38D 8190-ML-38D 8190-ML-4D 8190-ML-4D 8190-ML-4 8203-MJ-37 8203-MJ-37R 8203-RF-37R 8203-RF-37R 8203-RF-37 8203-MJ-37 8203-MJ-39 8203-MJ-39A 8203-MM-42 8203-MJ-37 8203-MJ-37 8203-MJ-37 8203-MJ-42A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MM-42 8203-MJ-37 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42 8203-MJ-42A 8203-MM-42 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42 8203-MJ-37R 8203-RF-43R 8203-RF-43A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37 8203-MJ-37 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MM-44FA 8203-MM-44HA 8203-MM-44TA 8203-MM-44A 8203-MM-44FA 8203-MM-44HA 8203-MM-44TA 8203-MM-44TA 8203-MM-44TA 8203-MM-44A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37R 8203-RF-37 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42 8203-MJ-42A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37A 8203-MM-44TA 8203-MM-44R 8203-RF-39 8203-MJ-39 8203-MJ-39R 8203-RF-39 8203-MJ-39 8203-MJ-39 8203-MJ-39R 8203-RF-39 8203-MJ-39R 8203-RF-39 8203-MJ-39A 8203-MT-42 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MI-45 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MI-45 8216-MI-45 8216-MG-38 8216-MG-38 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RH-41 8216-MT-41R 8216-RH-41 8216-MT-41 8216-MT-41 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38 8216-MI-45 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41BR 8260-RA-41BR 8260-RA-4BR 8260-RA-41BR 8260-RA-41BR 8260-RA-41AR 8280-RB-4AR 8280-RB-4AR 8280-RB-4AR 8317-RB-41000AR 8317-RB-C1000 8317-RB-A2000A 8317-RB-A3000 8317-RB-A4000
                   

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: 6 Month
    Warranty: 6 Month
    Type: Excavator Bucket
    Application: Excavator
    Certification: CE
    Condition: New
    Samples:
    US$ 52/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

    Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

    Compatibility:

    Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

    Number of Segments:

    Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

    Alignment:

    Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

    Maintenance:

    Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

    Benefits of Segment Sprockets:

    Replacing traditional sprockets with segment sprockets can offer several advantages:

    • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
    • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
    • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
    • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

    Consultation:

    If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

    Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

    segment sprocket

    Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

    Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

    Key Considerations:

    • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
    • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
    • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
    • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
    • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
    • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

    Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

    It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

    segment sprocket

    Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

    When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

    1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
    2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
    3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
    4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
    5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
    6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
    7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
    8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

    Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

    Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

    China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket  China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket
    editor by Dream 2024-04-23

    China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket

    Product Description

    Product Description

    This product is a high-quality item originating from the factory itself. It is crafted using specific steel and exquisite hot die forging technology. The optimized heat treatment and quenching processes ensure precise dimensions, high strength, and a long lifespan for the product.

    Every detail of the product showcases the superior quality of the materials and the CZPT of the craftsmanship. We offer a one-stop shopping experience that includes quality assurance, durability, and lightning-fast delivery. Packaging options for the product include a cardboard box or a wooden box.

    This product is a testament to the perfect blend of quality materials and skilled workmanship.

    FAQ

    1. Are you a trader or a manufacturer?
      We are an integrated industrial and trade enterprise.
    2. How can I determine if the part is suitable for my excavator?
      Please provide us with the correct model number/machine serial number/any part numbers. Alternatively, measure the parts and provide us with dimensions or drawings.
    3. Payment terms, how are they structured?
      We typically accept T/T (Telegraphic Transfer) or L/C (Letter of Credit). Other terms can be negotiated as well.
    4. What is your minimum order quantity?
      It depends on what you are buying. Generally, we do not have a minimum order quantity requirement.
    5. “What time is your delivery time?”
      If the factory has no stock: 20 days. If there is any part in stock, our delivery time is only 0-7 days.
    6. Quality control?
      We have a comprehensive quality control system in place, producing perfect products. A dedicated team carefully inspects product quality and specifications, monitoring each step of the production process until packaging is completed, ensuring the safe entry of products into containers.
    7. Can samples be provided?
      For certain products, we can provide free samples, but the customer needs to cover the shipping costs.
    8. Do you have accessories for various brands and models in your company?                                     we can provide you with accessories for various brands and models. You just need to let us know the brand, vehicle make or product model, or the part number.

      
    Details information of SHXIHU (WEST LAKE) DIS.I bulldozer undercarriage spare parts

    Model  

    Track Link

     

    Track Roller single

    Track Roller double

    Top Roller

    Idler Xihu (West Lake) Dis. Wheel

     

    DH08J0X   8154-MG-421462 8154-MG-42 8154-MG-42 8154-MG-42 8171-MD-39 8171-MD-39 8171-MD-39 8171-MD-39D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43 8203-MJ-39 8203-MJ-39 8203-MJ-42A 8203-MA-42A 8203-MM-42A 8203-MA-42A 8203-MM-42A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-42A 8203-MA-42TA 8203-MM-42A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39R 8216-RE-41 8216-MT-41 8216-MT-41 8216-MI-45 8216-MI-45R 8216-RE-41 8216-MT-41 8216-MT-41 8216-MT-41 8154-MG-41 8154-ME-41 8154-MG-41 8154-ME-41 8154-MG-42 8154-MG-42 8171-MD-39 8171-MD-39 8175-MJ-37 8171-MA-43D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-4D 8190-ML-38D 8190-ML-38D 8190-ML-4D 8190-ML-4D 8190-ML-4 8203-MJ-37 8203-MJ-37R 8203-RF-37R 8203-RF-37R 8203-RF-37 8203-MJ-37 8203-MJ-39 8203-MJ-39A 8203-MM-42 8203-MJ-37 8203-MJ-37 8203-MJ-37 8203-MJ-42A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MM-42 8203-MJ-37 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42 8203-MJ-42A 8203-MM-42 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42 8203-MJ-37R 8203-RF-43R 8203-RF-43A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37 8203-MJ-37 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MM-44FA 8203-MM-44HA 8203-MM-44TA 8203-MM-44A 8203-MM-44FA 8203-MM-44HA 8203-MM-44TA 8203-MM-44TA 8203-MM-44TA 8203-MM-44A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37R 8203-RF-37 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42 8203-MJ-42A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37A 8203-MM-44TA 8203-MM-44R 8203-RF-39 8203-MJ-39 8203-MJ-39R 8203-RF-39 8203-MJ-39 8203-MJ-39 8203-MJ-39R 8203-RF-39 8203-MJ-39R 8203-RF-39 8203-MJ-39A 8203-MT-42 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MI-45 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MI-45 8216-MI-45 8216-MG-38 8216-MG-38 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RH-41 8216-MT-41R 8216-RH-41 8216-MT-41 8216-MT-41 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38 8216-MI-45 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41BR 8260-RA-41BR 8260-RA-4BR 8260-RA-41BR 8260-RA-41BR 8260-RA-41AR 8280-RB-4AR 8280-RB-4AR 8280-RB-4AR 8317-RB-41000AR 8317-RB-C1000 8317-RB-A2000A 8317-RB-A3000 8317-RB-A4000
                   

    /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: 6 Month
    Warranty: 6 Month
    Type: Excavator Bucket
    Application: Excavator
    Certification: CE
    Condition: New
    Samples:
    US$ 52/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    Customization:
    Available

    |

    Customized Request

    segment sprocket

    Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

    To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

    • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
    • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
    • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
    • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
    • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
    • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
    • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
    • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
    • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

    By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

    Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

    segment sprocket

    Safety Considerations when Working with Segment Sprockets in Conveyor Systems

    When working with segment sprockets in conveyor systems, it’s essential to prioritize safety to prevent accidents and ensure the well-being of workers. Here are some key safety considerations:

    • Machine Guarding: Install proper machine guarding around the segment sprockets and conveyor system to prevent accidental contact with moving parts. Guards should be designed to minimize the risk of entanglement or pinch points.
    • Lockout/Tagout: Implement lockout/tagout procedures when performing maintenance, repairs, or adjustments on the conveyor system. This ensures that all power sources are isolated and de-energized to prevent unexpected startup or movement.
    • Training and Education: Provide comprehensive training to all personnel working with the conveyor system. This training should cover safe operating procedures, emergency protocols, and hazard recognition.
    • Proper Maintenance: Regularly inspect and maintain the segment sprockets and conveyor system to identify and address potential safety hazards such as wear, misalignment, or damaged components.
    • Personal Protective Equipment (PPE): Encourage and enforce the use of appropriate personal protective equipment, such as safety goggles, gloves, and hearing protection, for workers operating or maintaining the conveyor system.
    • Load Capacity Limits: Adhere to the load capacity limits of the conveyor system and segment sprockets to prevent overloading, which could lead to mechanical failures or accidents.
    • Safe Work Practices: Establish and enforce safe work practices, including clear communication, designated walkways, and safe material handling procedures.
    • Emergency Stop Buttons: Install easily accessible emergency stop buttons at various points along the conveyor system to enable immediate shutdown in case of emergencies.
    • Warning Signs and Labels: Use warning signs, labels, and floor markings to alert personnel to potential hazards and remind them of safety precautions.
    • Regular Inspections: Schedule regular inspections and maintenance of the conveyor system to identify and address safety concerns promptly.

    By incorporating these safety considerations into the operation, maintenance, and design of the conveyor system with segment sprockets, you can create a safer working environment and reduce the risk of accidents or injuries. Remember to comply with local safety regulations and industry standards when implementing safety measures.

    segment sprocket

    Can You Explain the Working Principle and Function of a Segment Sprocket?

    The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

    Working Principle:

    • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
    • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
    • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

    Function of Segment Sprockets:

    Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

    • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

    Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

    In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

    China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket  China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket
    editor by Dream 2024-04-19

    China Custom Customized Excavator Bulldozer Sprocket and Segment

    Product Description

    Customized Sprocket and Segment 
     

    Product Description

    Product: Sprocket and Segment
    Material: 35MnB
    Production Process: Casting/Forging
    Surface Hardness: HRC50-60; depth : 4-10mm
    Color: Black, Yellow or Customized 
    Compatible Machine:  Excavator/Bulldozer 
    Certification: ISO9001
    Deliver time:  7-15 days after contrast established 
    Offer customized Service : Yes

     

    Detailed Photos

     

    Main Feature

     

    • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
    • Produced in advance machining center and vertical CNC turning machine for precision requirements.
    • strict quality management ensures the effective and stable products.

     

      Dozer Excavator Part No.

      Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
      Caterpillar E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
      Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
      Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
      Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
      Samsung SE210,SE210-3,SE280,SE350-2, etc.
      Volvo EC210,EC240, etc.
      Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
      Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
      PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

       

       

      Company Profile

      Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
      Among them, forged bucket teeth, as 1 of the main products of CZPT Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Caterpillar, Komatsu, Volvo, and mini excavators, etc.

       

      Packaging & Shipping

      FAQ

      1. You are a trader or a manufacture?
      We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

      2. How can I be sure the part will fit my excavator?
      Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

      3. How about the payment terms?
      We usually accept T/T or L/C. other terms also could be negotiated.

      4. What is your minimum order?
      It depends on what you are buying. Normally, we don’t have MOQ request.

      5. What is your delivery time?
      If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

      6. What about Quality Control?
      We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

      7. Can offer the sample ?
      For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

        /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      Type: Undercarriage
      Application: Crawler Bulldozer Excavator
      Certification: ISO9001: 2000
      Condition: New
      Product Type: Sprocket & Segment
      Machine Type: Crawler Excavator
      Samples:
      US$ 100/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Maintenance Requirements for Segment Sprockets to Ensure Longevity

      Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

      • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
      • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
      • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
      • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
      • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
      • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
      • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
      • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

      Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

      Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

      segment sprocket

      Using Segment Sprockets in Precision Motion Control and Automation Systems

      Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

      • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
      • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
      • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
      • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

      Factors to Consider:

      When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

      • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
      • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
      • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
      • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

      Application Examples:

      Segment sprockets find applications in various precision motion control and automation systems, including:

      • Robotic arms and pick-and-place systems
      • Automated manufacturing and assembly lines
      • Medical equipment and devices
      • High-precision positioning systems

      By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

      segment sprocket

      Advantages of Using Segment Sprockets in Certain Machinery or Equipment

      Segment sprockets offer several advantages in certain machinery and equipment applications, making them a preferred choice in various industrial settings. These advantages stem from their unique design and functionality. Here are the key benefits of using segment sprockets:

      • Easy Installation and Replacement: The segmented construction of segment sprockets allows for straightforward installation and replacement. Each segment can be individually mounted onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
      • Quick Adjustment: The adjustable positioning of segment sprockets enables fine-tuning of the sprocket’s alignment with the chain or belt. This feature is particularly beneficial in conveyor systems, where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
      • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
      • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.
      • Customization: Segment sprockets can be customized or modified to fit specific machinery or equipment, offering flexibility in design and adaptation to various industrial processes.
      • Wide Applicability: Segment sprockets find extensive use in conveyor systems, material handling equipment, and other applications where quick sprocket replacement or precise alignment is crucial.

      The advantages of segment sprockets make them particularly well-suited for industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness contribute to improved productivity and reduced maintenance efforts in such applications.

      However, it’s essential to note that while segment sprockets offer various benefits, they may not be suitable for all machinery or equipment. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their higher load-carrying capacity and durability.

      In summary, the advantages of using segment sprockets in certain machinery and equipment lie in their easy installation, quick adjustment, and cost-effectiveness, making them valuable components in industrial settings where frequent sprocket changes or precise alignment are essential.

      China Custom Customized Excavator Bulldozer Sprocket and Segment  China Custom Customized Excavator Bulldozer Sprocket and Segment
      editor by CX 2024-04-16

      China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket

      Product Description

      Product Description

      This product is a high-quality item originating from the factory itself. It is crafted using specific steel and exquisite hot die forging technology. The optimized heat treatment and quenching processes ensure precise dimensions, high strength, and a long lifespan for the product.

      Every detail of the product showcases the superior quality of the materials and the CZPT of the craftsmanship. We offer a one-stop shopping experience that includes quality assurance, durability, and lightning-fast delivery. Packaging options for the product include a cardboard box or a wooden box.

      This product is a testament to the perfect blend of quality materials and skilled workmanship.

      FAQ

      1. Are you a trader or a manufacturer?
        We are an integrated industrial and trade enterprise.
      2. How can I determine if the part is suitable for my excavator?
        Please provide us with the correct model number/machine serial number/any part numbers. Alternatively, measure the parts and provide us with dimensions or drawings.
      3. Payment terms, how are they structured?
        We typically accept T/T (Telegraphic Transfer) or L/C (Letter of Credit). Other terms can be negotiated as well.
      4. What is your minimum order quantity?
        It depends on what you are buying. Generally, we do not have a minimum order quantity requirement.
      5. “What time is your delivery time?”
        If the factory has no stock: 20 days. If there is any part in stock, our delivery time is only 0-7 days.
      6. Quality control?
        We have a comprehensive quality control system in place, producing perfect products. A dedicated team carefully inspects product quality and specifications, monitoring each step of the production process until packaging is completed, ensuring the safe entry of products into containers.
      7. Can samples be provided?
        For certain products, we can provide free samples, but the customer needs to cover the shipping costs.
      8. Do you have accessories for various brands and models in your company?                                     we can provide you with accessories for various brands and models. You just need to let us know the brand, vehicle make or product model, or the part number.

        
      Details information of SHXIHU (WEST LAKE) DIS.I bulldozer undercarriage spare parts

      Model  

      Track Link

       

      Track Roller single

      Track Roller double

      Top Roller

      Idler Xihu (West Lake) Dis. Wheel

       

      DH08J0X   8154-MG-421462 8154-MG-42 8154-MG-42 8154-MG-42 8171-MD-39 8171-MD-39 8171-MD-39 8171-MD-39D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4D 8190-ML-4R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43R 8203-RF-43 8203-MJ-39 8203-MJ-39 8203-MJ-42A 8203-MA-42A 8203-MM-42A 8203-MA-42A 8203-MM-42A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-42A 8203-MA-42TA 8203-MM-42A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MA-42TA 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39R 8216-RE-41 8216-MT-41 8216-MT-41 8216-MI-45 8216-MI-45R 8216-RE-41 8216-MT-41 8216-MT-41 8216-MT-41 8154-MG-41 8154-ME-41 8154-MG-41 8154-ME-41 8154-MG-42 8154-MG-42 8171-MD-39 8171-MD-39 8175-MJ-37 8171-MA-43D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-38D 8190-ML-4D 8190-ML-38D 8190-ML-38D 8190-ML-4D 8190-ML-4D 8190-ML-4 8203-MJ-37 8203-MJ-37R 8203-RF-37R 8203-RF-37R 8203-RF-37 8203-MJ-37 8203-MJ-39 8203-MJ-39A 8203-MM-42 8203-MJ-37 8203-MJ-37 8203-MJ-37 8203-MJ-42A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MM-42 8203-MJ-37 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42 8203-MJ-42A 8203-MM-42 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42 8203-MJ-37R 8203-RF-43R 8203-RF-43A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37 8203-MJ-37 8203-MJ-39 8203-MJ-39 8203-MJ-39 8203-MJ-39A 8203-MM-44FA 8203-MM-44HA 8203-MM-44TA 8203-MM-44A 8203-MM-44FA 8203-MM-44HA 8203-MM-44TA 8203-MM-44TA 8203-MM-44TA 8203-MM-44A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37R 8203-RF-37 8203-MJ-37A 8203-MM-42FA 8203-MM-42HA 8203-MM-42A 8203-MM-42A 8203-MM-42 8203-MJ-42A 8203-MM-42 8203-MJ-37R 8203-RF-37R 8203-RF-37A 8203-MM-44TA 8203-MM-44R 8203-RF-39 8203-MJ-39 8203-MJ-39R 8203-RF-39 8203-MJ-39 8203-MJ-39 8203-MJ-39R 8203-RF-39 8203-MJ-39R 8203-RF-39 8203-MJ-39A 8203-MT-42 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MI-45 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MI-45 8216-MI-45 8216-MG-38 8216-MG-38 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-39 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RH-41 8216-MT-41R 8216-RH-41 8216-MT-41 8216-MT-41 8216-MG-38 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38R 8216-RE-38 8216-MG-41 8216-MG-41 8216-MG-41 8216-MG-38 8216-MG-38R 8216-RE-38R 8216-RE-38 8216-MI-45 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41 8228-MC-41R 8228-RA-41R 8228-RA-41R 8228-RA-41R 8228-RA-41 8228-MC-41BR 8260-RA-41BR 8260-RA-4BR 8260-RA-41BR 8260-RA-41BR 8260-RA-41AR 8280-RB-4AR 8280-RB-4AR 8280-RB-4AR 8317-RB-41000AR 8317-RB-C1000 8317-RB-A2000A 8317-RB-A3000 8317-RB-A4000
                     

      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      After-sales Service: 6 Month
      Warranty: 6 Month
      Type: Excavator Bucket
      Application: Excavator
      Certification: CE
      Condition: New
      Samples:
      US$ 52/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

      Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

      Customization Options:

      Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

      • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
      • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
      • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
      • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
      • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

      Benefits of Customization:

      Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

      • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
      • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
      • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
      • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

      Consult with Manufacturers:

      When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

      In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

      segment sprocket

      Calculating Required Torque and Power for a Segment Sprocket Setup

      Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

      • Conveyor Load:
      • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

      • Conveyor Speed:
      • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

      • Segment Sprocket Diameter:
      • Know the diameter of the segment sprocket being used in the setup.

      • Efficiency and Coefficient of Friction:
      • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

      Calculating Torque:

      To calculate the required torque for a segment sprocket setup, you can use the following formula:

      Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

      Calculating Power:

      To calculate the power requirement for the conveyor system, use the formula:

      Power (Watt) = (Torque * Conveyor Speed) / (9.55)

      where 9.55 is a conversion factor to convert torque in Nm to power in watts.

      Considerations:

      • It’s essential to use consistent units throughout the calculations.
      • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
      • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
      • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

      Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

      segment sprocket

      How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

      In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

      • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
      • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
      • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
      • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

      Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

      It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

      In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

      China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket  China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket
      editor by CX 2024-04-15

      China Custom Parts Bulldozer Sprocket Segment for Bulldozer Parts D7 D7g D8K

      Product Description

       

      Excavator EX300 Sprocket

      Sprocket For Excavators
       

      Komatsu: PC20,PC30,PC40, PC60-5-6-7, PC100, PC120, PC130, PC240, PC200-1-3-5-6, PC220-1-3-5, PC300-3-5, PC300-6,PC4001-3-5, PC400-6; PC650,PC800,PC1100
      Hitachi: EX30,EX40, EX60, EX150, EX100M, EX100, EX120, EX150,EX200-1-2-3, EX300-1-3-5, EX300-6,EX330,EX350,EX400, EX870.UH08, UH07 ,ZAX200,ZX230 ZX250 ZX330 ZX350
      Caterpillar:   E70,E110B,E120B, E200B (E320), E240 (MS180), E300B,E325, E330;E345,E385
      Daewoo:  DH55, DH220, DH280,DH320,DH400,DH500
      Doosan: DS300LC,DX300LC,DS340LC,DX340LC,

      Advantage of Excavator Track Drive Sprocket
       

      1.Thousand of sprocket is suitable for 1-10 tons excavator, Digger, and special machienry. 
      2.Visible casting technology and optimized structure design to reduce stress concentration and prevent casting defective. 
      3.Independent researched material and special heat treatment to guarantee proper hardness and effective 
      4.harded depth, resulting in excellent wear resistance for longer life

      About us

      Founded in 2008, HangZhou CZPT Engineering Machinery Co., Ltd. is located in HangZhou city, ZheJiang province, near to HangZhou port with convenient transportation. Our company is a professional manufacturer and exporter of undercarriage parts for excavators and bulldozers in China.

      Our main products include track roller, top roller, idler, sprocket, track shoe, track links, track group, track bolt with nut, bucket, bucket link, teeth, and cylinder ect. These parts are applied for Caterpillar, Komatsu, Hitachi, Kato, Daewoo, Hyundai, Sumitomo, Samsung, Kobelco, and Mitsubishi. With more than 12 years’ development, our company have all kinds of production lines, professional technicians and skillful workers, making sure our products with high quality and competitive price. We passed the certification of ISO9001-2000, quality management procedures are conducted in accordance with international standards.

      Now all our products are exported to Southeast Asia, the Middle East, Europe, North and South America, Australia, and Africa and so on. We are enhancing the market share. “Mutual benefit” is our promise and value. We’d like to supply you with high quality products and professional after-sales service. We sincerely welcome you to join us for mutual development and a prosperous future! 

       

      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      Application: Machinery
      Hardness: Hardened Tooth Surface
      Gear Position: Internal Gear
      Manufacturing Method: Forging Casting
      Toothed Portion Shape: Curved Gear
      Material: 40simnti
      Samples:
      US$ 300/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

      Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

      Customization Options:

      Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

      • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
      • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
      • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
      • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
      • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

      Benefits of Customization:

      Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

      • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
      • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
      • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
      • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

      Consult with Manufacturers:

      When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

      In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

      segment sprocket

      Using Segment Sprockets in Curved or Inclined Conveyor Systems

      Yes, segment sprockets can be used in curved or inclined conveyor systems. However, there are certain considerations to keep in mind when employing segment sprockets in such configurations:

      • Curved Conveyor Systems:
      • In curved conveyor systems, the conveyor chain or belt follows a curved path. Segment sprockets must be designed to accommodate the curvature of the conveyor and ensure smooth engagement with the chain or belt. Customized segment sprockets with teeth profiles optimized for curved paths may be necessary for these applications.

      • Inclined Conveyor Systems:
      • In inclined conveyor systems, the conveyor chain or belt operates on an incline. The design of segment sprockets must account for the increased load and forces experienced in inclined conveying. Reinforced materials and robust construction may be required to handle the additional stresses.

      Advantages of Using Segment Sprockets in Curved or Inclined Conveyor Systems:

      • Load Distribution: Segment sprockets provide better load distribution, especially in curved or inclined systems, ensuring even wear across the segments and prolonging the sprockets’ life.
      • Customization: Segment sprockets can be customized to match the specific curvature and incline of the conveyor system, providing better performance and reducing the risk of misalignment.
      • Reduced Wear: With proper design and alignment, segment sprockets can reduce wear on the conveyor chain or belt in curved or inclined systems, leading to longer chain/belt life.
      • Smooth Operation: Well-designed segment sprockets contribute to smoother operation in curved or inclined conveyor systems, reducing vibrations and potential disruptions.

      It is crucial to work with experienced conveyor system experts or sprocket manufacturers when using segment sprockets in curved or inclined systems. They can provide guidance on the appropriate sprocket design, materials, and configuration to ensure optimal performance and reliability.

      By selecting the right segment sprockets for curved or inclined conveyor systems and implementing proper installation and maintenance practices, you can achieve efficient material handling and seamless operation in challenging conveyor configurations.

      segment sprocket

      What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

      A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

      Key Characteristics of Segment Sprockets:

      • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
      • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
      • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
      • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

      Advantages of Segment Sprockets:

      • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
      • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
      • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
      • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

      It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

      In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

      China Custom Parts Bulldozer Sprocket Segment for Bulldozer Parts D7 D7g D8K  China Custom Parts Bulldozer Sprocket Segment for Bulldozer Parts D7 D7g D8K
      editor by CX 2024-04-12

      China Custom CZPT PC60/PC75/PC80/PC90/PC100/PC120/PC130/PC150 Excavator Bulldozer Sprocket Segment Group 201-27-11530/201-27-41110/204-27-21610/21p-27-K1110

      Product Description

      Product Description

      Material steel alloy
      Surface hardness HRC45-55
      Technique Forging casting
      warranty time 2000 working hours
      Certification ISO:9001/14001
      Finish smooth
      Color black or yellow
      MOQ 20 pieces
      Delivery time within 30days after contract established

       
      • For track-type machines ranging from 1 to 300 tons. 3, 4, 5 and 6 teeth.
      More than 80 different segment groups, to match any chain or application.
       
      • YSM segments are through hardened for improved wear resistance.
      High surface, depth and core hardness means CZPT segments provide long wear life, resistant to bending, breakage and maximum hardware retention.The bolt-on design reduces your machine downtime.
       
      • Segments are hot forged for optimum internal grain flow
      Through hardened for high surface hardness (HRC > 50) and tough core (HRC 45)
      Specific low alloyed boron steel is used to achieve high rdenability
      Precise design and accurate machining of the mounting surfaces ensure best performance

       

      Hot Sale

       

      Packaging & Shipping

      Company Profile

      We produce high performance and reliability track rollers used for crawler type heavy equipments, such as excavators, dozers, applicable forCATERPILLAR, KOMATSU, HITACHI, DAEWOO, KOBELCO, SUMITOMO, HYUNDAI, Samsung, Volvo, MITSUBISHI.

      Track roller must holds the weight of equipments along with load, it requires precision strength and durability.

      Our track roller for excavators are specially designed, engineered and manufactured for high impact applications. Bulldozer track rollers are designed for applications that call for the maximum wear resistence.

      We use good material to ensure quality and consistency.

      Our heat treatments process provides hardness in high wear areas, and elastic core to resist shock and impact loads.

      Strict quality management aims to produce effective and stable products, and meet customer’s demand.

      /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

      After-sales Service: 1 Year
      Warranty: 2000 Working Hours
      Type: Crawler Excavator
      Size: Large-Scale
      Certification: ISO9001: 2000
      Condition: New
      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

      To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

      • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
      • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
      • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
      • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
      • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
      • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
      • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
      • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
      • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

      By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

      Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

      segment sprocket

      Noise and Vibration Levels in Segment Sprocket Systems

      The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

      • Noise Levels:
      • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

        • Use high-quality segment sprockets made from materials with noise-dampening properties.
        • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
        • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
      • Vibration Levels:
      • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

        • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
        • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
        • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
        • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
      • Noise and Vibration Dampening Measures:
      • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

        • Use noise-absorbing materials or coatings on the segment sprockets.
        • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
        • Implement proper lubrication to reduce friction and dampen noise.
        • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

        Impact of Proper Maintenance:

        Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

        Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

        segment sprocket

        How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

        In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

        • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
        • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
        • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
        • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

        Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

        It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

        In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

        China Custom CZPT PC60/PC75/PC80/PC90/PC100/PC120/PC130/PC150 Excavator Bulldozer Sprocket Segment Group 201-27-11530/201-27-41110/204-27-21610/21p-27-K1110  China Custom CZPT PC60/PC75/PC80/PC90/PC100/PC120/PC130/PC150 Excavator Bulldozer Sprocket Segment Group 201-27-11530/201-27-41110/204-27-21610/21p-27-K1110
        editor by CX 2024-04-09

      China Custom Customized Forged Segment Sprocket Used in Construction Machinery

      Product Description

      1.   Product Application Fields          
      Construction Machinery                  
      Agriculture Machinery                 
      Mining Equipment                    
      High-Speed Rail                       
      Automobile Industry                   
      Petrochemical                         
      Energy                                  
      Shipbuilding                          
      General Machinery                    
      2.  Research and Development                                             
         CAD Software                                                 
         3D CZPT Modeling                              
      DEFORM Simulation Software                        
      3.  Material                               
      Carbon Steel                           
      Alloy Steel                             
      Stainless Steel                          
      Aluminum                             
      4.  Heating Equipment                       
      Electric Intermediate Frequency Furnace    
      5.   Forging Equipment                     
      2500Ton Double Disc Friction Press        
      1600Ton Double Disc Friction Press        
      1000Ton Double Disc Friction Press        
      630Ton Double Disc Friction Press          
      400Ton Double Disc Friction Press          
      Sawing Machine                           
      Shot Blasting Machine                      
      Air Hammer                            
      Punch                                   
      6.  Forging Weight Range:0.05kg-100kg          
      7.  Heat Treatment Equipment                                
      Electric heating furnaces with precise computerized        
      temperature control to achieve desired hardness and     
      mechanical properties.                           
       
      Water/Oil/Polymer quenching pool with mechanical  
      Propeller agitation.
      Induction/Flame hardening equipment.               
      8.  Machining Equipment                              
      CNC Center                                      
      CNC Milling Machine                              
      CNC Drilling Machine                              
      CNC Lathe                                        
      Grinding Machine                                   
      Wire Cutting Machine                              
      Electric Pulse Machine                             
      EDM                                             

      9.Inspection Equipment
      Direct-Reading Spectrometer                              
      Hydraulic Universal Testing Machine                                                 
      Rockwell Hardness Tester                                
      Brinell Hardness Tester                                 
      Vickers Hardness Tester                                
      Metallographic Analyzer                                   
         Magnetic Particle Tester                                    
      Ultrasonic Tester                                       
      CMM                                                 
      Infrared Thermometer                                   
      10.Certification of Quality Management System   
      ISO9001:2008                                        
      ISO/TS16949                                          

      FAQ:  

      1. Are you a genuine manufacturer?Yes, all products showed in our website are produced in our ISO9001:2015 certified factory; We are also a company registered by China Customs with the right to export and import.  

      2. I want to keep our design in confidence; can we CZPT NDA?Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us.. 

      3. What should I offer to get your quotation?Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance.  

      4.How long does it take to receive samples?
      20 working days,the lead time is the general production period and does not include the transportation time.
      we can supply free samples with less quantity,but customers need to pay shipping cost.

      5.How long is the manufacturing lead time?
      Mass Production:30-45 working days after sample approval by yours.The lead time is the general production period without the transportation time.
      We could make some special production arrangement effectively if customer has urgent need.

      6.How long does it take to ship goods from China by sea?
      It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks.It takes about 2 weeks to east coast and 3 weeks to west coast US ports.All sea goods are shipped from HangZhou Port.

      7.How long does it take to ship goods from China by air?
      It takes about 7 days to all major destinations.

      8.What are the payment terms?
      Payment terms are negotiable and will improve for long term customers.During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.Production orders can be negotiable.We prefer 30% deposit and the balance by T/T before sails.But sometimes T/T15 days after sails would also acceptable.

      9.New product development process
      Got tooling order and sample order with 50% deposit—Hold a meeting with the relation dept.To ensure the developing schedule—Design mould, fixture and gauge and making them in our factory—mould.fixture and gauge making—producing samples—approved from customer-purchasing material-forging-heat treatment-shot blasting-machining-Inspection-package—delievry

      10.Which countries do you export to?
      Now mainly export to U.S.A, Germany, France, Italy, UK, Brazil, Swedish, Japan, Korea, Middle east of Asia, Thailand and so on.

      11.Can we visit the factory to conduct an audit?
      Yes, you are welcome to visit our factory.

      12.How to handle the complains?
      –If happen any complaints after delivery,please just show us photos and detail compliants points, we will check with the production department and QC department Immediately and give you best solving solution which agreed by both of us,moreover we will bear all the cost (including shipping cost).

      All parts are made according to customer’s drawings or samples.If you have any parts to be made, please feel free to send your kind drawings/samples to us.Technical drawings including material mark, Product weight, Purchase quantity.The comprehensive information will help us quickly calculate the accurate and reasonable price for you.

       

      Processing Object: Metal
      Molding Style: Forging
      Molding Technics: Die Forging
      Application: Machinery Parts
      Material: Steel
      Heat Treatment: Quenching and Tempering
      Samples:
      US$ 2/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

      To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

      • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
      • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
      • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
      • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
      • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
      • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
      • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
      • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
      • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

      By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

      Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

      segment sprocket

      Calculating Required Torque and Power for a Segment Sprocket Setup

      Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

      • Conveyor Load:
      • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

      • Conveyor Speed:
      • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

      • Segment Sprocket Diameter:
      • Know the diameter of the segment sprocket being used in the setup.

      • Efficiency and Coefficient of Friction:
      • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

      Calculating Torque:

      To calculate the required torque for a segment sprocket setup, you can use the following formula:

      Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

      Calculating Power:

      To calculate the power requirement for the conveyor system, use the formula:

      Power (Watt) = (Torque * Conveyor Speed) / (9.55)

      where 9.55 is a conversion factor to convert torque in Nm to power in watts.

      Considerations:

      • It’s essential to use consistent units throughout the calculations.
      • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
      • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
      • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

      Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

      segment sprocket

      Common Applications of Segment Sprockets in Various Industries

      Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

      • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
      • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
      • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
      • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
      • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
      • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
      • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

      These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

      It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

      China Custom Customized Forged Segment Sprocket Used in Construction Machinery  China Custom Customized Forged Segment Sprocket Used in Construction Machinery
      editor by CX 2023-10-16

      China Custom Forging Steel Sprocket Segment for Excavator Machinery in China

      Product Description

      • Forging steel sprocket segment for excavator machinery in China
         
      •  
        Products: Free forging/Die forging products
        Material: Vacuum Degassed Ingot of Carbon Steel & Alloy steel & Stainless Steel and etc.; 13, 4130, 4140, 4150, 4340, 1035, 1045, EN9, EN19, EN24, EN31, 51200, SUJ2, 100Cr6, K310, 34CrNiMo6, 36CrNiMo4, 42CrMo4, 86CrMoV7, C35E, C40E, C45E, etc.
        Forging Equipments: 1.8tons, 6tons Electrical Hydraulic Hammer; 2.5ton, 1ton, 750KGS, 560KGS, 200KGS air hammers
        Heat treatment: Normalized/quench and temper/annealed/solution treatment/induction harden and etc.
        Machining Equipment: 1. Horizontal Turning Machine
        2. Vertical Turning Machine
        3. Milling Machine
        4. Drilling Machie
        5. CNC etc.
        Quality System: ISO9001: 2008
        Cetificate: PED 97/23/EC, ABS, BV, GL, DNV
        Products Type: Maximum Diameter(mm) Max. length(mm) Maximum weight(ton)
        Ring 1500 400 10
        Shaft 400 4000 10
        Block 3500 / 8
        Hollows 1500 3000 8
        Flange 4900 400 8
        Round bar 2000 8000 15
        Unusual shapes 1500 400 8
        Forging Ratio: ≥ 3.5
        Annual Production Ability: 30000 tons
        Ultrasonic Test: Sep 1921-84 – Test Group 3 Class D or ASTM A388 – FBH max 4mm, customized
        QA & DOC: EN15718 3.1 Certificate, Chemical Composition Report, Mechanical Properties Report, UT Report (according to EN15718-3, SA388, Sep 1921  etc. ) Heat Treatment Report, Dimensions Check Report
      • Required documents for offer to be provided by customer:

        Drawings with formats of IGS (3D), DWG or DXF (Auto CAD 2D), PDF, JPG and
        Standard of material (Preferable to provide Element Percentage of C, Si, Mn, P, S, etc and Physical/Machanical Properties of the material)
        Technical requirements
        Unit Weight of Rough
         

      • Duration of pattern-making and sample-making: Within 30 days (Vary subject to the complexity of products) 
      • Minimum order: No limit
      • Delivery: Within 30 working days after signing of contract and confirmation of samples by client
         
      • Technological process:

         

      • Workshop:

         

      • Some other Products:

         

      • Testing equipments:

         

      • Shipments:

         

      • Company information:

         

      • Certifications:

      Type: Track Link
      Application: Engineering Machinery
      Certification: ISO9001: 2000
      Condition: New
      Material: Steel, Steel Alloy, Customer′s Requirement
      Transport Package: Carton and Wooden Box, Customer′s Request
      Samples:
      US$ 0/Piece
      1 Piece(Min.Order)

      |
      Request Sample

      Customization:
      Available

      |

      Customized Request

      segment sprocket

      Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

      Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

      Customization Options:

      Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

      • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
      • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
      • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
      • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
      • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

      Benefits of Customization:

      Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

      • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
      • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
      • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
      • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

      Consult with Manufacturers:

      When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

      In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

      segment sprocket

      Using Segment Sprockets in Curved or Inclined Conveyor Systems

      Yes, segment sprockets can be used in curved or inclined conveyor systems. However, there are certain considerations to keep in mind when employing segment sprockets in such configurations:

      • Curved Conveyor Systems:
      • In curved conveyor systems, the conveyor chain or belt follows a curved path. Segment sprockets must be designed to accommodate the curvature of the conveyor and ensure smooth engagement with the chain or belt. Customized segment sprockets with teeth profiles optimized for curved paths may be necessary for these applications.

      • Inclined Conveyor Systems:
      • In inclined conveyor systems, the conveyor chain or belt operates on an incline. The design of segment sprockets must account for the increased load and forces experienced in inclined conveying. Reinforced materials and robust construction may be required to handle the additional stresses.

      Advantages of Using Segment Sprockets in Curved or Inclined Conveyor Systems:

      • Load Distribution: Segment sprockets provide better load distribution, especially in curved or inclined systems, ensuring even wear across the segments and prolonging the sprockets’ life.
      • Customization: Segment sprockets can be customized to match the specific curvature and incline of the conveyor system, providing better performance and reducing the risk of misalignment.
      • Reduced Wear: With proper design and alignment, segment sprockets can reduce wear on the conveyor chain or belt in curved or inclined systems, leading to longer chain/belt life.
      • Smooth Operation: Well-designed segment sprockets contribute to smoother operation in curved or inclined conveyor systems, reducing vibrations and potential disruptions.

      It is crucial to work with experienced conveyor system experts or sprocket manufacturers when using segment sprockets in curved or inclined systems. They can provide guidance on the appropriate sprocket design, materials, and configuration to ensure optimal performance and reliability.

      By selecting the right segment sprockets for curved or inclined conveyor systems and implementing proper installation and maintenance practices, you can achieve efficient material handling and seamless operation in challenging conveyor configurations.

      segment sprocket

      Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

      When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

      1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
      2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
      3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
      4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
      5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
      6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
      7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
      8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

      Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

      Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

      China Custom Forging Steel Sprocket Segment for Excavator Machinery in China  China Custom Forging Steel Sprocket Segment for Excavator Machinery in China
      editor by CX 2023-10-08