China wholesaler Excavators Chain Sprocket Js60, Js65, Js75, Js85 Sprocket Segment

Product Description

Excavators Chain Sprocket JS60,JS65,JS75,JS85 Sprocket Segment
 

Products information

Product name Excavator/ Bulldozer Sprocket, Excavator Undercarriage Parts
Material 35MnB/40Mn2
Color Yellow or Black or Customized
Technique Forging/ Casting
Finish Smooth
Surface Hardness/Hardness Depth HRC52-59/8-12mm
Packing standard export packed
Port HangZhou, Xihu (West Lake) Dis. port
Time of delivery Within 15 days after contact and negotiation
Payment terms T/T, L/C, Western Union and so on

Excavators Chain Sprocket JS60,JS65,JS75,JS85 Sprocket Segment

Related Products

Excavators Chain Sprocket JS60,JS65,JS75,JS85 Sprocket Segment

Package & Delivery

1.Package:
Cartons, wooden cases, pallets, etc., according to customer requirements.
2.Delivery type: 
A.International Courier, Such as DHL, TNT,UPS or Fedex.
B.By air/By sea/By land.
Excavators Chain Sprocket JS60,JS65,JS75,JS85 Sprocket Segment

About us

HangZhou CZPT Machinery Co., Ltd. Located in HangZhou city, ZheJiang Province, China. We are a manufacturer
and exporter, specialized in the research, development and production of undercarriage parts for tractor
excavators and bulldozers, all kinds of generator set and engine, refrigeration compressors and spray
polyurea coating materials

Professional providing in a wide range of construction machine spare parts for crawler excavator,bulldozer,crane:

1.Undercarriage Parts carrier roller, track roller, idler, sprocket,
adjuster cylinder assy, track shoe, track link,
bucket, bucket bushi, bucket teeth, teeth adapter, bolt and nut etc.
2.Engine parts cylinder block, cylinder head, liner kits, con rod, engine bearing,
in/ex valve, valve seat, gasket kit, head gaskit, crankshaft,
cam shaft,water pump, fuel pump, oil pump, turbocharger,
nozzle, oil cooler assy, manifold exhaust etc
3.Seal kits boom/arm/bucket cylinder seal kit, hydraulic pump seal kit,
swing motor seal kit,travel motor seal kit, control valve seal kit,
adjuster seal kit, center joint seal kit,gear pump seal kit,
regulator seal kit, breaker seal kit, bulldozer seal kit etc.
4.Hydraulic parts hydraulic pump, swing motor assy, travel motor assy, gearbox,
main control valve, foot valve, operating od assy, pilot pump,
regulator, center joint, relief valve, bearing, hydraulic spare parts, gear, etc.
5.Filter oil filter, fuel filter, hydraulic filter, air filter, oil water seperator etc.
6.Gear parts travel,swing motor:sun gear,shaft,carrier assy,housing,hub,cover.

Excavators Chain Sprocket JS60,JS65,JS75,JS85 Sprocket Segment

FAQ

1. How can I be sure the part will fit my excavators and bulldozers?
Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

2.How about the payment terms?
We usually accept T/T or L/C. other terms also could be negotiated.

3.What is your delivery time?
FOB HangZhou or any Chinese port : 30-40 days . If parts are in stock , our delivery time is only 7-10 days.

4.What are the modes of transportation?
We respect the choice of customers, will also provide advice to customers, the specific mode of transportation can be negotiated.

5.What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

          If you are interested in our products, please feel free to contact us to discuss.

After-sales Service: Online Support
Warranty: 12 Month
Type: Crawler Excavator
Usage: GM Excavator
Bucket: Backhoe
Transmission: Hydraulic Transmission
Customization:
Available

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Customized Request

segment sprocket

Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

Customization Options:

Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

  • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
  • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
  • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
  • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
  • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

Benefits of Customization:

Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

  • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
  • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
  • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
  • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

Consult with Manufacturers:

When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

segment sprocket

Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

  • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
  • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
  • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
  • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
  • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
  • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
  • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

When to Replace Segment Sprockets:

The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

  • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
  • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
  • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
  • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
  • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

segment sprocket

How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

  • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
  • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
  • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
  • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

China wholesaler Excavators Chain Sprocket Js60, Js65, Js75, Js85 Sprocket Segment  China wholesaler Excavators Chain Sprocket Js60, Js65, Js75, Js85 Sprocket Segment
editor by CX 2023-08-07