China Standard Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

Product Description

Excavator Undercarriage parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

Material

35MnB
Finish Smooth
Colors Black or yellow
Technique Forging/casting
Surface Hardness HRC52-58,deepth:8mm-12mm
Warranty time 1 year
Payment terms T/T, Western Union, LC.
Delivery Time Within 5-10 days after the order confirmed

BRAND CATALOGUE
BULLDOZER D20 D30 D31 D37 D40 D41 D45 D50 D60
D65 D68 D75 D80 D85 D150 D155 D275 D355
D3C D3D D4C D4D D4H D5 D6C D6D D6H
D7G D8K D8N D9N D10N D11N      
KOMA TSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC150 PC200
PC220 PC300 PC350 PC400          
CATER PILLAR E70B E110 E120B E215 E235 E307 E311 E312 E322
E180 E240 E200B E320 E300 E300B E330 E325  
HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX270 EX300
EX400 EX600 UH043 UH052 UH53 UH07 UH081 UH082 UH083
FIAT-HITACHI FH120 FH130 FH150 FH200 FH220 FH270 FH300    
VOLVO EC55 EC130 EC150 EC200 EC210 EC240 EC290 EC360  
DAEWOO DH55 DH130 DH180 DH200 DH280 DH300 DH320    
HYUNDAI R60 R130 R200 R210 R220 R290 R320 R914  
KATO HD250 HD400 HD450 HD700 HD770 HD820 HD1250    
KOBELCO SK40 SK60 SK100 SK120 SK200 SK220 SK04-2 SK07  
SK07N2 SK09 SK12 SK14 SK300 SK310 SK400    
JCB JS70 JS75 JS110 JS130 JS160 JS180 JS200 JS220  
JS240 JS260 JS300 JS330          
SUMITOMO SH70 SH100 SH120 SH160 SH200 SH260 SH265 SH280 SH300
SH340 LS2650 LS2800 LS3400 LS4300        
  MX8 SE200 SE210 SE280 MX292 SE350      
MITSUBISHI MS110 MS120 MS140 MS180          

HangZhou Henghuan Machinery Co., Ltd. was founded by industry experts with over 20 years of experience in the industry. Located in
HangZhou City, ZheJiang Province, China. We specialize in supplying all kinds of construction machinery parts.
Our main products: Excavator and bulldozer track-type undercarriage parts, including track rollers, carrier rollers, sprocket rings and segments,
front idler rollers, track chains, track groups with shoes, bolts and nuts, pins and bushings, etc.

With quality and stable inventory, an excellent sales team, professional engineers, and fast logistics, our company will provide you with the best choice. We insist on legitimate business and honest work and insist on professionalism, precision, and strength.

Welcome to contact us for any inquiries.

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After-sales Service: Video Technical Support, Online Support
Warranty: One Year
Type: Crawler
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

segment sprocket

Materials Used for Manufacturing Segment Sprockets and Their Properties

Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
  • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
  • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
  • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
  • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
  • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
  • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

segment sprocket

Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

  • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
  • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
  • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
  • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
  • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
  • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
  • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

When to Replace Segment Sprockets:

The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

  • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
  • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
  • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
  • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
  • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China Standard Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group  China Standard Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group
editor by Dream 2024-04-26