China Professional Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket

Product Description

Product Description

This product is a high-quality item originating from the factory itself. It is crafted using specific steel and exquisite hot die forging technology. The optimized heat treatment and quenching processes ensure precise dimensions, high strength, and a long lifespan for the product.

Every detail of the product showcases the superior quality of the materials and the CZPT of the craftsmanship. We offer a one-stop shopping experience that includes quality assurance, durability, and lightning-fast delivery. Packaging options for the product include a cardboard box or a wooden box.

This product is a testament to the perfect blend of quality materials and skilled workmanship.

FAQ

  1. Are you a trader or a manufacturer?
    We are an integrated industrial and trade enterprise.
  2. How can I determine if the part is suitable for my excavator?
    Please provide us with the correct model number/machine serial number/any part numbers. Alternatively, measure the parts and provide us with dimensions or drawings.
  3. Payment terms, how are they structured?
    We typically accept T/T (Telegraphic Transfer) or L/C (Letter of Credit). Other terms can be negotiated as well.
  4. What is your minimum order quantity?
    It depends on what you are buying. Generally, we do not have a minimum order quantity requirement.
  5. “What time is your delivery time?”
    If the factory has no stock: 20 days. If there is any part in stock, our delivery time is only 0-7 days.
  6. Quality control?
    We have a comprehensive quality control system in place, producing perfect products. A dedicated team carefully inspects product quality and specifications, monitoring each step of the production process until packaging is completed, ensuring the safe entry of products into containers.
  7. Can samples be provided?
    For certain products, we can provide free samples, but the customer needs to cover the shipping costs.
  8. Do you have accessories for various brands and models in your company?                                     we can provide you with accessories for various brands and models. You just need to let us know the brand, vehicle make or product model, or the part number.

  
Details information of SHXIHU (WEST LAKE) DIS.I bulldozer undercarriage spare parts

Model  

Track Link

 

Track Roller single

Track Roller double

Top Roller

Idler Xihu (West Lake) Dis. Wheel

 

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After-sales Service: 6 Month
Warranty: 6 Month
Type: Excavator Bucket
Application: Excavator
Certification: CE
Condition: New
Samples:
US$ 52/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

segment sprocket

Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

  • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
  • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
  • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
  • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
  • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
  • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
  • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
  • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

  1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
  2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
  3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
  4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
  5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
  6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
  7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
  8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

China Professional Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket  China Professional Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket
editor by CX 2024-04-11