China Professional Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket

Product Description

Product Description

This product is a high-quality item originating from the factory itself. It is crafted using specific steel and exquisite hot die forging technology. The optimized heat treatment and quenching processes ensure precise dimensions, high strength, and a long lifespan for the product.

Every detail of the product showcases the superior quality of the materials and the CZPT of the craftsmanship. We offer a one-stop shopping experience that includes quality assurance, durability, and lightning-fast delivery. Packaging options for the product include a cardboard box or a wooden box.

This product is a testament to the perfect blend of quality materials and skilled workmanship.

FAQ

  1. Are you a trader or a manufacturer?
    We are an integrated industrial and trade enterprise.
  2. How can I determine if the part is suitable for my excavator?
    Please provide us with the correct model number/machine serial number/any part numbers. Alternatively, measure the parts and provide us with dimensions or drawings.
  3. Payment terms, how are they structured?
    We typically accept T/T (Telegraphic Transfer) or L/C (Letter of Credit). Other terms can be negotiated as well.
  4. What is your minimum order quantity?
    It depends on what you are buying. Generally, we do not have a minimum order quantity requirement.
  5. “What time is your delivery time?”
    If the factory has no stock: 20 days. If there is any part in stock, our delivery time is only 0-7 days.
  6. Quality control?
    We have a comprehensive quality control system in place, producing perfect products. A dedicated team carefully inspects product quality and specifications, monitoring each step of the production process until packaging is completed, ensuring the safe entry of products into containers.
  7. Can samples be provided?
    For certain products, we can provide free samples, but the customer needs to cover the shipping costs.
  8. Do you have accessories for various brands and models in your company?                                     we can provide you with accessories for various brands and models. You just need to let us know the brand, vehicle make or product model, or the part number.

  
Details information of SHXIHU (WEST LAKE) DIS.I bulldozer undercarriage spare parts

Model  

Track Link

 

Track Roller single

Track Roller double

Top Roller

Idler Xihu (West Lake) Dis. Wheel

 

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After-sales Service: 6 Month
Warranty: 6 Month
Type: Excavator Bucket
Application: Excavator
Certification: CE
Condition: New
Samples:
US$ 52/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

segment sprocket

Materials Used for Manufacturing Segment Sprockets and Their Properties

Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
  • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
  • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
  • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
  • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
  • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
  • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

  • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
  • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
  • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
  • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

China Professional Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket  China Professional Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket
editor by Dream 2024-04-17