China Professional Customized Forging Sprocket Segment for Engineering Machinery in China

Product Description

  • Customized forging sprocket segment for engineering machinery in China
     
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    Products: Free forging/Die forging products
    Material: Vacuum Degassed Ingot of Carbon Steel & Alloy steel & Stainless Steel and etc.; 13, 4130, 4140, 4150, 4340, 1035, 1045, EN9, EN19, EN24, EN31, 51200, SUJ2, 100Cr6, K310, 34CrNiMo6, 36CrNiMo4, 42CrMo4, 86CrMoV7, C35E, C40E, C45E, etc.
    Forging Equipments: 1.8tons, 6tons Electrical Hydraulic Hammer; 2.5ton, 1ton, 750KGS, 560KGS, 200KGS air hammers
    Heat treatment: Normalized/quench and temper/annealed/solution treatment/induction harden and etc.
    Machining Equipment: 1. Horizontal Turning Machine
    2. Vertical Turning Machine
    3. Milling Machine
    4. Drilling Machie
    5. CNC etc.
    Quality System: ISO9001: 2008
    Cetificate: PED 97/23/EC, ABS, BV, GL, DNV
    Products Type: Maximum Diameter(mm) Max. length(mm) Maximum weight(ton)
    Ring 1500 400 10
    Shaft 400 4000 10
    Block 3500 / 8
    Hollows 1500 3000 8
    Flange 4900 400 8
    Round bar 2000 8000 15
    Unusual shapes 1500 400 8
    Forging Ratio: ≥ 3.5
    Annual Production Ability: 30000 tons
    Ultrasonic Test: Sep 1921-84 – Test Group 3 Class D or ASTM A388 – FBH max 4mm, customized
    QA & DOC: EN15718 3.1 Certificate, Chemical Composition Report, Mechanical Properties Report, UT Report (according to EN15718-3, SA388, Sep 1921  etc. ) Heat Treatment Report, Dimensions Check Report
  • Required documents for offer to be provided by customer:

    Drawings with formats of IGS (3D), DWG or DXF (Auto CAD 2D), PDF, JPG and
    Standard of material (Preferable to provide Element Percentage of C, Si, Mn, P, S, etc and Physical/Machanical Properties of the material)
    Technical requirements
    Unit Weight of Rough
     

  • Duration of pattern-making and sample-making: Within 30 days (Vary subject to the complexity of products) 
  • Minimum order: No limit
  • Delivery: Within 30 working days after signing of contract and confirmation of samples by client
     
  • Technological process:

     

  • Workshop:

     

  • Some other Products:

     

  • Testing equipments:

     

  • Shipments:

     

  • Company information:

     

  • Certifications:

Type: Track Link
Application: Engineering Machinery
Certification: ISO9001: 2000
Condition: New
Material: Steel, Steel Alloy, Customer′s Requirement
Transport Package: Carton and Wooden Box, Customer′s Request
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

segment sprocket

Segment Sprockets in High-Speed and Heavy-Duty Conveyor Systems

Segment sprockets can be used in certain high-speed and heavy-duty conveyor systems, but their applicability depends on various factors related to the specific application’s requirements and operating conditions. Here’s a detailed explanation:

High-Speed Conveyor Systems:

In high-speed conveyor systems, the rotational speed of the sprockets and the conveyor chain or belt increases. This results in higher forces and stresses acting on the sprocket teeth and the chain or belt. For high-speed applications, traditional solid sprockets are often preferred due to their robust construction and ability to withstand higher rotational speeds without compromising performance or causing excessive wear.

However, segment sprockets can still be used in high-speed conveyor systems if the design and material of the segments are optimized for the specific application’s speed and load requirements. Proper alignment and accurate positioning of the segments are crucial to prevent vibration and ensure smooth power transmission at high speeds.

Heavy-Duty Conveyor Systems:

Heavy-duty conveyor systems handle large loads and require sprockets capable of withstanding significant forces and stresses. In such applications, traditional solid sprockets made from durable materials like steel are often the preferred choice due to their high load-carrying capacity and strength.

Segment sprockets can be used in heavy-duty conveyor systems if they are designed and manufactured with heavy-duty materials and robust construction. High-quality segment sprockets with precise tooth profiles and strong interlocking segments can handle heavy loads and provide reliable power transmission.

Considerations for Using Segment Sprockets:

When considering segment sprockets for high-speed or heavy-duty conveyor systems, it’s essential to take the following factors into account:

  • Design and Material: Ensure that the segment sprockets are designed and manufactured with high-quality materials suitable for the application’s speed and load requirements.
  • Proper Alignment: Precise alignment of the segments and accurate positioning of the sprockets are crucial to prevent premature wear and ensure efficient power transmission.
  • Load-Carrying Capacity: Verify that the segment sprockets have the necessary load-carrying capacity to handle the maximum loads encountered in the application.
  • Maintenance: Regular maintenance and lubrication are essential to keep the segment sprockets in optimal condition and prevent unexpected failures.

In summary, segment sprockets can be used in high-speed and heavy-duty conveyor systems if they are designed and manufactured to meet the specific application’s requirements. Proper selection, alignment, and maintenance are critical to ensuring the segment sprockets’ reliable performance and longevity in challenging conveyor applications.

segment sprocket

Using Segment Sprockets in Precision Motion Control and Automation Systems

Segment sprockets can indeed be used in precision motion control and automation systems, provided certain considerations are taken into account. These sprockets can offer several advantages in such applications:

  • Precision Engineering: Segment sprockets are manufactured with high precision to ensure accurate engagement with the conveyor chain or belt. This precision helps in maintaining accurate motion control in automation systems.
  • Reduced Backlash: Segment sprockets, when properly designed, can significantly reduce backlash, which is the play or lost motion between the sprocket and the chain or belt teeth. Reduced backlash improves positional accuracy in motion control applications.
  • Smooth Motion: The even load distribution and smooth engagement of segment sprockets with the conveyor chain or belt contribute to smoother and more controlled motion in precision applications.
  • Customization: Segment sprockets can be customized to meet specific motion control requirements, including tooth profiles, materials, and sizes, ensuring compatibility with various automation systems.

Factors to Consider:

When using segment sprockets in precision motion control and automation systems, it’s essential to consider the following factors:

  • Tolerance Levels: Precision motion control often requires tight tolerances. Ensure that the segment sprockets and conveyor chain or belt meet the necessary tolerance specifications for accurate positioning.
  • Material Selection: Choose materials with low friction and wear properties to reduce energy losses and maintain long-term precision performance.
  • Lubrication: Proper lubrication is crucial to minimize friction and wear, improving the overall efficiency and precision of the motion control system.
  • Alignment: Precise alignment of the segment sprockets with the conveyor chain or belt is essential for accurate motion control and to prevent premature wear.

Application Examples:

Segment sprockets find applications in various precision motion control and automation systems, including:

  • Robotic arms and pick-and-place systems
  • Automated manufacturing and assembly lines
  • Medical equipment and devices
  • High-precision positioning systems

By carefully considering the design, materials, and alignment of segment sprockets and implementing proper maintenance practices, they can be successfully integrated into precision motion control and automation systems, contributing to improved accuracy, repeatability, and overall performance.

segment sprocket

What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

Key Characteristics of Segment Sprockets:

  • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
  • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
  • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
  • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

Advantages of Segment Sprockets:

  • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
  • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
  • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
  • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

China Professional Customized Forging Sprocket Segment for Engineering Machinery in China  China Professional Customized Forging Sprocket Segment for Engineering Machinery in China
editor by CX 2023-11-17