China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket

Product Description

1. Description:

Part No.: 8E9805
Machine No.: 320
Description:  Sprocket
Logo:  Beneparts
Surface Hardness  52 ~ 58
Color:   Yellow or others
Production Method:  Casting / Forging
Material:  40Mn

More products:
Bucket tooth:  product/jJArxYWdhhks/China-Spare-Parts-Track-Bushing-Excavator-Pin-40cr-42CrMo-Bucket-Link-Pin-Link-Pin-Replacement-Bucket-Tooth-Locking-Pins-Forged-Bucket-Tooth-Pin-K170-Pin-2320170.html
Rubber track: product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html

Track roller: product/jmWpigyGJLcA/China-246-571-Roller-Gp-Track-Single-Flange-Excavator-Undercarriage-Parts-Down-Upper-Lower-Roller-Idler-Sprocket-Track-Roller.html
Grader blade:  product/XZlfQcLdlFhi/China-Construction-Machinery-Parts-Grader-Blade-Motor-Grader-Carbon-Steel-Boron-Steel-Dbf-Cutting-Edge-Bulldozer-4t6694.html
Track link chain:  product/yQLRiCgPvAVJ/China-Mini-Excavator-Rubber-Track-Undercarriage-Dx340LC-Machinery-Lubricated-Dry-Track-Link-Shoe-Assy-Track-Chain.html
Bucket:  product/UdMAiYuwXGhW/China-China-Heavy-Equipment-Buckets-Wh60c-Q345b-3-4cx-12-Bucket.html
Chocky bar:  product/kyPmTlxusBhU/China-Excavator-Bucket-Protection-Spare-Parts-CB1-Teeth-Pins-Retainer-Bushing-Locker-80-125r.html

2. Our products range

  
3. Our production line:

4.Popular items blow for reference:

Brand Model
Track Roller,                                                            Top Roller,                                                      Sprocket,                                                          Idler,                                                            Track Link,                                                         Track Shoes
    PC18-2 PC20-5/7 PC30-5/6/7/8 PC40-5/6/7
PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8
PC300-5-6-7 PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7
PC360-5/6/7 PC360LC-5/6/7 PC400-1/3/5/6/7 PC400LC-1/3/5/6/7
PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
   
    EX30 EX40 EX55 EX60-2/3/5
EX70 EX100-1/3/5/ EX120-1/3/5 EX150
EX200-1/2/3/5 EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5
EX270-1/2/5 EX270LC-1/2/5 EX300-1/2/3/5 EX300LC-1/2/3/5
EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081
UH083 UH045 UH571  
   
    ZAX55 ZAX70 ZAX120 ZAX200
ZAX210 ZAX230 ZAX240 ZAX330
ZAX450      
   
   
    DH55 DH80 DH130 DH150
DH220 DH258 DH280 DH300
DH320 DH360 DH370 DH400
DH420 DH500    
DX300 DX370 DX380  
   
   SK035 SK035SR SK30 SK35
SK45 SK50-1 SK50-6 SK55
SK60-3 SK60-1/2/5 SK60-8 SK100
SK120 SK130-8 SK200-3/5/8 SK210
SK230 SK250 SK300 SK320
SK330 SK350 SK07N2  
   
  SH35 SH55 SH60 SH65
SH75 SH100 SH120 SH120A3
SH200 SH220 SH265 SH280
SH300 SH320 SH340 SH350
SH430 LS2800    
   
        HD250 HD400 HD450 HD700
HD770 HD820 HD1571 HD1250
HD1430      
   
      R55 R60-5/7/8 R80 R130
R150LC-7 R200 R210-3 R220-5
R225-7 R275 R290 R300
R320 R305 R360 R450
   
  R914 R924 R934C R944C
   
  CX35 CX45 CX55 CX240
   
    KX35 KX50 KX55 KX80
KX185      
   
    SWE35 SWE40 SWE50 SWE55
SWE60 SWE70 SWE85 SWE330
   
  IHI30 IHI35 IHI80 IHI85
   
  TB150 TB175    
   
  FR65 FR85    
   
   
       SY65 SY200 SY215 SY330
   
    YC13 YC35 YC45 YC60
YC85 YC135    
   
   
   VIO30 YM30 VIO35 YM35 VIO40 YM40 VIO55 YM55
VIO75 YM75      
   
    D3B D3C D4 D4D D4E
D4H D5 D5B D5C
D5H D5M D5N D6
D6C D6D D6R D6H
D6T D7G D7R D7H
D8N D8L D8T D8R
D8H D8K D9L D9N
D9R D9T D10N D10R
D10T D11N D11R  
   
   D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53
D51EX-22 D60 D65 D65-12
D61EX-12 D65EX-12 D65PX-12 D80
D85 D85EX-15 D85-21 D155
D155A-1 D155A-2 D155A-3 D155A-5
D155-6 D275 D355A-3 D375-5
BD2G      

5. Our warehouse:

6.Company information

HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier, offering full range of replacement parts suitable for all kinds of earthmoving machines which apply to mining, construction, agriculture etc. Like Excavator, Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts that we supply including casting parts like idler, sprocket, top roller, track link, track roller, track shoes…, etc. and forged parts like forged idler, sprocket, top roller, track link, track roller, track shoes…, etc. 
 
Beneparts has a very strong sales team and firmly cooperated manufacturer with high-tech and focus on quality with more than 28 years experience.
 
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale service which keep long term business cooperation with our customers.
 
Our commitment to you is always providing quick, convenient, effective customer service.
Look CZPT to meeting you!
 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Type: Sprocket
Application: Excavator
Certification: CE
Customization:
Available

|

Customized Request

segment sprocket

Materials Used for Manufacturing Segment Sprockets and Their Properties

Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

  • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
  • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
  • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
  • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
  • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
  • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
  • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

segment sprocket

Noise and Vibration Levels in Segment Sprocket Systems

The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

  • Noise Levels:
  • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

    • Use high-quality segment sprockets made from materials with noise-dampening properties.
    • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
    • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
  • Vibration Levels:
  • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

    • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
    • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
    • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
    • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
  • Noise and Vibration Dampening Measures:
  • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

    • Use noise-absorbing materials or coatings on the segment sprockets.
    • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
    • Implement proper lubrication to reduce friction and dampen noise.
    • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

    Impact of Proper Maintenance:

    Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

    Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

    segment sprocket

    What is a Segment Sprocket, and How Does it Differ from Traditional Sprockets?

    A segment sprocket, also known as a split sprocket or split rim sprocket, is a specialized type of sprocket design that differs from traditional solid sprockets in its construction and application. The main difference lies in the way the sprocket is assembled and mounted onto the shaft.

    Key Characteristics of Segment Sprockets:

    • Split Design: The segment sprocket is made up of two or more individual segments that fit together around the shaft. These segments can be split in half or divided into multiple pieces, allowing for easy installation and removal without disassembling the entire shaft or conveyor system.
    • Mounting Mechanism: The segments of the sprocket are secured onto the shaft using bolts, clamps, or other fastening methods. This mounting mechanism provides a secure grip on the shaft while still allowing quick and convenient assembly and disassembly.
    • Adjustable Positioning: The segment sprocket’s split design allows for adjustable positioning along the shaft, enabling fine-tuning of the sprocket’s alignment with the roller chain or belt. This adjustability helps optimize power transmission and reduce wear on the chain or belt.
    • Wide Applicability: Segment sprockets are commonly used in applications where frequent sprocket replacement or adjustments are required. They are particularly useful in conveyor systems, where access to the shaft is limited or when the conveyor’s design may change over time.

    Advantages of Segment Sprockets:

    • Easy Maintenance: The split design of segment sprockets simplifies maintenance tasks as they can be replaced or adjusted without fully disassembling the system, reducing downtime and labor costs.
    • Quick Installation: The ability to mount the sprocket segments onto the shaft individually speeds up the installation process compared to traditional sprockets that require sliding over the end of the shaft.
    • Cost-Effective: In applications where frequent sprocket replacement is necessary, using segment sprockets can be cost-effective over time due to reduced maintenance efforts and extended equipment lifespan.
    • Alignment Flexibility: The adjustable positioning of segment sprockets allows for precise alignment with the roller chain or belt, minimizing chain or belt wear and ensuring efficient power transmission.

    It’s important to note that while segment sprockets offer advantages in certain applications, they may not be suitable for all scenarios. In high-speed or heavy-duty applications, traditional solid sprockets may be preferred for their robustness and higher load-carrying capacity.

    In summary, a segment sprocket is a specialized type of sprocket designed for easy assembly, maintenance, and alignment. Its split construction allows for quick installation and adjustments, making it ideal for applications where accessibility and frequent sprocket changes are essential.

    China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket  China Professional 320 Mini Excavator Bulldozer Undercarriage Parts Track Carrier Roller Idler Track Link Shoe Chain Assy 8e9805 Segment Sprocket
    editor by CX 2023-07-31