China OEM Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

Product Description

Excavator Undercarriage parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

Material

35MnB
Finish Smooth
Colors Black or yellow
Technique Forging/casting
Surface Hardness HRC52-58,deepth:8mm-12mm
Warranty time 1 year
Payment terms T/T, Western Union, LC.
Delivery Time Within 5-10 days after the order confirmed

BRAND CATALOGUE
BULLDOZER D20 D30 D31 D37 D40 D41 D45 D50 D60
D65 D68 D75 D80 D85 D150 D155 D275 D355
D3C D3D D4C D4D D4H D5 D6C D6D D6H
D7G D8K D8N D9N D10N D11N      
KOMA TSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC150 PC200
PC220 PC300 PC350 PC400          
CATER PILLAR E70B E110 E120B E215 E235 E307 E311 E312 E322
E180 E240 E200B E320 E300 E300B E330 E325  
HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX270 EX300
EX400 EX600 UH043 UH052 UH53 UH07 UH081 UH082 UH083
FIAT-HITACHI FH120 FH130 FH150 FH200 FH220 FH270 FH300    
VOLVO EC55 EC130 EC150 EC200 EC210 EC240 EC290 EC360  
DAEWOO DH55 DH130 DH180 DH200 DH280 DH300 DH320    
HYUNDAI R60 R130 R200 R210 R220 R290 R320 R914  
KATO HD250 HD400 HD450 HD700 HD770 HD820 HD1250    
KOBELCO SK40 SK60 SK100 SK120 SK200 SK220 SK04-2 SK07  
SK07N2 SK09 SK12 SK14 SK300 SK310 SK400    
JCB JS70 JS75 JS110 JS130 JS160 JS180 JS200 JS220  
JS240 JS260 JS300 JS330          
SUMITOMO SH70 SH100 SH120 SH160 SH200 SH260 SH265 SH280 SH300
SH340 LS2650 LS2800 LS3400 LS4300        
  MX8 SE200 SE210 SE280 MX292 SE350      
MITSUBISHI MS110 MS120 MS140 MS180          

HangZhou Henghuan Machinery Co., Ltd. was founded by industry experts with over 20 years of experience in the industry. Located in
HangZhou City, ZheJiang Province, China. We specialize in supplying all kinds of construction machinery parts.
Our main products: Excavator and bulldozer track-type undercarriage parts, including track rollers, carrier rollers, sprocket rings and segments,
front idler rollers, track chains, track groups with shoes, bolts and nuts, pins and bushings, etc.

With quality and stable inventory, an excellent sales team, professional engineers, and fast logistics, our company will provide you with the best choice. We insist on legitimate business and honest work and insist on professionalism, precision, and strength.

Welcome to contact us for any inquiries.

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After-sales Service: Video Technical Support, Online Support
Warranty: One Year
Type: Crawler
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

segment sprocket

Customization and Modification of Segment Sprockets for Specific Conveyor Configurations

Yes, segment sprockets can be customized or modified to meet specific conveyor configurations and application requirements. Manufacturers often offer customization options to tailor segment sprockets for unique conveyor systems or machinery. Here’s a detailed explanation:

Customization Options:

Segment sprocket manufacturers can offer various customization options to adapt the sprockets to specific conveyor configurations. Some common customization options include:

  • Tooth Profile: Manufacturers can design the segment sprockets with specific tooth profiles to match the chain or belt type used in the conveyor system. Different tooth profiles are used for roller chains and timing belts, and customization ensures proper engagement and power transmission.
  • Number of Segments: Depending on the conveyor system’s design and load requirements, the number of segments can be adjusted to achieve the desired load-carrying capacity and distribute the load evenly across the sprocket.
  • Material Selection: Manufacturers can use different materials or specific material combinations to suit the application’s environmental conditions, such as temperature, chemical exposure, or corrosive elements.
  • Segment Design: The design of the individual segments can be modified to enhance durability, reduce noise, or improve self-cleaning properties in certain applications.
  • Special Coatings: Custom coatings can be applied to the segment sprockets to increase their wear resistance, reduce friction, or provide other specific benefits based on the application’s requirements.

Benefits of Customization:

Customization of segment sprockets offers several benefits for specific conveyor configurations and applications:

  • Improved Performance: Customized sprockets ensure better alignment, reduced wear, and improved power transmission efficiency in the specific conveyor system.
  • Optimized Load Distribution: By adjusting the number of segments and their placement, the load can be evenly distributed, preventing premature wear on individual segments.
  • Cost-Effectiveness: Customized sprockets can help reduce overall maintenance costs and extend the sprocket’s service life by tailoring it to the application’s needs.
  • Application-Specific Requirements: Customization allows manufacturers to address specific challenges posed by unique conveyor configurations or operating conditions.

Consult with Manufacturers:

When considering customization of segment sprockets, it’s essential to collaborate with experienced manufacturers or suppliers who have the expertise and capabilities to design and produce sprockets tailored to your specific conveyor configurations and application requirements. Manufacturers can offer valuable insights and recommendations to optimize the performance and reliability of the segment sprockets in your conveyor system.

In summary, segment sprockets can be customized or modified to suit specific conveyor configurations, offering enhanced performance, better load distribution, and application-specific benefits. Consult with manufacturers to explore customization options and ensure the segment sprockets meet your unique requirements effectively.

segment sprocket

Calculating Required Torque and Power for a Segment Sprocket Setup

Calculating the required torque and power for a segment sprocket setup involves considering several factors related to the conveyor system’s design and operation. The torque and power requirements depend on the following key parameters:

  • Conveyor Load:
  • Determine the total load being conveyed by the system, including the product weight, conveyor belt or chain weight, and any additional accessories.

  • Conveyor Speed:
  • Measure the speed at which the conveyor system operates, typically in meters per second or feet per minute.

  • Segment Sprocket Diameter:
  • Know the diameter of the segment sprocket being used in the setup.

  • Efficiency and Coefficient of Friction:
  • Consider the efficiency of the conveyor system and the coefficient of friction between the conveyor chain or belt and the segment sprockets.

Calculating Torque:

To calculate the required torque for a segment sprocket setup, you can use the following formula:

Torque (Nm) = (Total Load * Conveyor Speed) / (Segment Sprocket Diameter / 2) * Efficiency

Calculating Power:

To calculate the power requirement for the conveyor system, use the formula:

Power (Watt) = (Torque * Conveyor Speed) / (9.55)

where 9.55 is a conversion factor to convert torque in Nm to power in watts.

Considerations:

  • It’s essential to use consistent units throughout the calculations.
  • Factor in safety margins to ensure the conveyor system has adequate power reserves to handle unexpected load variations.
  • Account for any incline or decline in the conveyor’s path, as it can affect the required torque and power.
  • Ensure that the selected motor and drive system can deliver the calculated torque and power efficiently.

Keep in mind that the above calculations provide theoretical values, and real-world conditions may affect the actual torque and power requirements. It’s advisable to consult with conveyor system manufacturers or engineering professionals for accurate calculations tailored to your specific segment sprocket setup and application.

segment sprocket

Can You Explain the Working Principle and Function of a Segment Sprocket?

The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

Working Principle:

  • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
  • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
  • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

Function of Segment Sprockets:

Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

  • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
  • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
  • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
  • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

China OEM Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group  China OEM Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group
editor by Dream 2024-05-14