China Hot selling Customized Forged Segment Sprocket Used in Construction Machinery

Product Description

1.   Product Application Fields          
Construction Machinery                  
Agriculture Machinery                 
Mining Equipment                    
High-Speed Rail                       
Automobile Industry                   
Petrochemical                         
Energy                                  
Shipbuilding                          
General Machinery                    
2.  Research and Development                                             
   CAD Software                                                 
   3D CZPT Modeling                              
DEFORM Simulation Software                        
3.  Material                               
Carbon Steel                           
Alloy Steel                             
Stainless Steel                          
Aluminum                             
4.  Heating Equipment                       
Electric Intermediate Frequency Furnace    
5.   Forging Equipment                     
2500Ton Double Disc Friction Press        
1600Ton Double Disc Friction Press        
1000Ton Double Disc Friction Press        
630Ton Double Disc Friction Press          
400Ton Double Disc Friction Press          
Sawing Machine                           
Shot Blasting Machine                      
Air Hammer                            
Punch                                   
6.  Forging Weight Range:0.05kg-100kg          
7.  Heat Treatment Equipment                                
Electric heating furnaces with precise computerized        
temperature control to achieve desired hardness and     
mechanical properties.                           
 
Water/Oil/Polymer quenching pool with mechanical  
Propeller agitation.
Induction/Flame hardening equipment.               
8.  Machining Equipment                              
CNC Center                                      
CNC Milling Machine                              
CNC Drilling Machine                              
CNC Lathe                                        
Grinding Machine                                   
Wire Cutting Machine                              
Electric Pulse Machine                             
EDM                                             

9.Inspection Equipment
Direct-Reading Spectrometer                              
Hydraulic Universal Testing Machine                                                 
Rockwell Hardness Tester                                
Brinell Hardness Tester                                 
Vickers Hardness Tester                                
Metallographic Analyzer                                   
   Magnetic Particle Tester                                    
Ultrasonic Tester                                       
CMM                                                 
Infrared Thermometer                                   
10.Certification of Quality Management System   
ISO9001:2008                                        
ISO/TS16949                                          

FAQ:  

1. Are you a genuine manufacturer?Yes, all products showed in our website are produced in our ISO9001:2015 certified factory; We are also a company registered by China Customs with the right to export and import.  

2. I want to keep our design in confidence; can we CZPT NDA?Sure, to protect customers’ profit is our obligatory responsibility, signed NDA would be valid to both of us.. 

3. What should I offer to get your quotation?Please offer us your detailed information for the product, such as drawings with 2D/3D by software Pro/E, Auto CAD, SolidWorks, UG etc; as well as materials, surface treatment, quantity, package. Any special requirements should be highlighted especially for tolerance.  

4.How long does it take to receive samples?
20 working days,the lead time is the general production period and does not include the transportation time.
we can supply free samples with less quantity,but customers need to pay shipping cost.

5.How long is the manufacturing lead time?
Mass Production:30-45 working days after sample approval by yours.The lead time is the general production period without the transportation time.
We could make some special production arrangement effectively if customer has urgent need.

6.How long does it take to ship goods from China by sea?
It takes about 5 weeks to European ports plus 1 week customs clearance, so you can get the container within 6 to 7 weeks.It takes about 2 weeks to east coast and 3 weeks to west coast US ports.All sea goods are shipped from HangZhou Port.

7.How long does it take to ship goods from China by air?
It takes about 7 days to all major destinations.

8.What are the payment terms?
Payment terms are negotiable and will improve for long term customers.During the initial stages, we request 50% of tooling fee in advance with the balance payable on acceptance of samples.Production orders can be negotiable.We prefer 30% deposit and the balance by T/T before sails.But sometimes T/T15 days after sails would also acceptable.

9.New product development process
Got tooling order and sample order with 50% deposit—Hold a meeting with the relation dept.To ensure the developing schedule—Design mould, fixture and gauge and making them in our factory—mould.fixture and gauge making—producing samples—approved from customer-purchasing material-forging-heat treatment-shot blasting-machining-Inspection-package—delievry

10.Which countries do you export to?
Now mainly export to U.S.A, Germany, France, Italy, UK, Brazil, Swedish, Japan, Korea, Middle east of Asia, Thailand and so on.

11.Can we visit the factory to conduct an audit?
Yes, you are welcome to visit our factory.

12.How to handle the complains?
–If happen any complaints after delivery,please just show us photos and detail compliants points, we will check with the production department and QC department Immediately and give you best solving solution which agreed by both of us,moreover we will bear all the cost (including shipping cost).

All parts are made according to customer’s drawings or samples.If you have any parts to be made, please feel free to send your kind drawings/samples to us.Technical drawings including material mark, Product weight, Purchase quantity.The comprehensive information will help us quickly calculate the accurate and reasonable price for you.

 

Processing Object: Metal
Molding Style: Forging
Molding Technics: Die Forging
Application: Machinery Parts
Material: Steel
Heat Treatment: Quenching and Tempering
Samples:
US$ 2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

segment sprocket

Maintenance Requirements for Segment Sprockets to Ensure Longevity

Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

  • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
  • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
  • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
  • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
  • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
  • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
  • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
  • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

segment sprocket

Noise and Vibration Levels in Segment Sprocket Systems

The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

  • Noise Levels:
  • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

    • Use high-quality segment sprockets made from materials with noise-dampening properties.
    • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
    • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
  • Vibration Levels:
  • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

    • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
    • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
    • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
    • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
  • Noise and Vibration Dampening Measures:
  • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

    • Use noise-absorbing materials or coatings on the segment sprockets.
    • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
    • Implement proper lubrication to reduce friction and dampen noise.
    • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

    Impact of Proper Maintenance:

    Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

    Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

    segment sprocket

    How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

    In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

    • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
    • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
    • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
    • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

    Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

    It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

    In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

    China Hot selling Customized Forged Segment Sprocket Used in Construction Machinery  China Hot selling Customized Forged Segment Sprocket Used in Construction Machinery
    editor by CX 2023-10-12