China factory Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

Product Description

Excavator Undercarriage parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group

Material

35MnB
Finish Smooth
Colors Black or yellow
Technique Forging/casting
Surface Hardness HRC52-58,deepth:8mm-12mm
Warranty time 1 year
Payment terms T/T, Western Union, LC.
Delivery Time Within 5-10 days after the order confirmed

BRAND CATALOGUE
BULLDOZER D20 D30 D31 D37 D40 D41 D45 D50 D60
D65 D68 D75 D80 D85 D150 D155 D275 D355
D3C D3D D4C D4D D4H D5 D6C D6D D6H
D7G D8K D8N D9N D10N D11N      
KOMA TSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC150 PC200
PC220 PC300 PC350 PC400          
CATER PILLAR E70B E110 E120B E215 E235 E307 E311 E312 E322
E180 E240 E200B E320 E300 E300B E330 E325  
HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX270 EX300
EX400 EX600 UH043 UH052 UH53 UH07 UH081 UH082 UH083
FIAT-HITACHI FH120 FH130 FH150 FH200 FH220 FH270 FH300    
VOLVO EC55 EC130 EC150 EC200 EC210 EC240 EC290 EC360  
DAEWOO DH55 DH130 DH180 DH200 DH280 DH300 DH320    
HYUNDAI R60 R130 R200 R210 R220 R290 R320 R914  
KATO HD250 HD400 HD450 HD700 HD770 HD820 HD1250    
KOBELCO SK40 SK60 SK100 SK120 SK200 SK220 SK04-2 SK07  
SK07N2 SK09 SK12 SK14 SK300 SK310 SK400    
JCB JS70 JS75 JS110 JS130 JS160 JS180 JS200 JS220  
JS240 JS260 JS300 JS330          
SUMITOMO SH70 SH100 SH120 SH160 SH200 SH260 SH265 SH280 SH300
SH340 LS2650 LS2800 LS3400 LS4300        
  MX8 SE200 SE210 SE280 MX292 SE350      
MITSUBISHI MS110 MS120 MS140 MS180          

HangZhou Henghuan Machinery Co., Ltd. was founded by industry experts with over 20 years of experience in the industry. Located in
HangZhou City, ZheJiang Province, China. We specialize in supplying all kinds of construction machinery parts.
Our main products: Excavator and bulldozer track-type undercarriage parts, including track rollers, carrier rollers, sprocket rings and segments,
front idler rollers, track chains, track groups with shoes, bolts and nuts, pins and bushings, etc.

With quality and stable inventory, an excellent sales team, professional engineers, and fast logistics, our company will provide you with the best choice. We insist on legitimate business and honest work and insist on professionalism, precision, and strength.

Welcome to contact us for any inquiries.

After-sales Service: Video Technical Support, Online Support
Warranty: One Year
Type: Crawler
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

segment sprocket

Maintenance Requirements for Segment Sprockets to Ensure Longevity

Proper maintenance is crucial to ensuring the longevity and optimal performance of segment sprockets in conveyor systems. Regular maintenance helps identify and address issues early, preventing potential breakdowns and costly repairs. Here are the key maintenance requirements for segment sprockets:

  • Regular Inspection: Conduct periodic inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Inspections should be carried out according to a predefined schedule, and any issues should be addressed promptly.
  • Lubrication: Proper lubrication is essential for reducing friction and wear between the sprocket segments and the conveyor chain or belt. Use the recommended lubricant type and apply it according to the manufacturer’s guidelines. Over-lubrication or under-lubrication should be avoided, as both can lead to premature wear and reduced performance.
  • Debris and Contaminant Removal: Keep the segment sprockets and the entire conveyor system clean and free from debris, dust, and other contaminants that could interfere with the sprockets’ movement or cause excessive wear.
  • Alignment Checks: Regularly check the alignment of the segment sprockets to ensure they are properly meshing with the conveyor chain or belt. Misalignment can lead to uneven wear and reduced efficiency.
  • Wear Monitoring: Monitor the wear of the segment sprockets over time. Record the wear levels and replace the segments when they reach their recommended wear limits. This preventive approach helps avoid sudden failures and potential damage to the conveyor system.
  • Replacement of Worn or Damaged Segments: Promptly replace any worn, damaged, or broken segments to prevent further deterioration and to maintain the sprockets’ integrity and functionality.
  • Temperature Monitoring: In applications where temperature plays a significant role, monitor the operating temperature of the sprockets to ensure they stay within their acceptable limits. Excessive heat can lead to premature wear and degradation of the sprocket material.
  • Professional Maintenance: In addition to regular inspections and minor maintenance tasks, schedule periodic professional maintenance by qualified technicians. They can perform more in-depth assessments and address any issues that require specialized attention.

Adhering to a comprehensive maintenance plan not only extends the life of the segment sprockets but also contributes to the overall reliability and efficiency of the conveyor system. Regular maintenance minimizes downtime, reduces operational costs, and ensures safe and continuous material handling.

Always follow the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. When in doubt or if encountering any unusual problems, consult with experienced professionals or the sprocket manufacturer for expert advice and support.

segment sprocket

Using Segment Sprockets in Curved or Inclined Conveyor Systems

Yes, segment sprockets can be used in curved or inclined conveyor systems. However, there are certain considerations to keep in mind when employing segment sprockets in such configurations:

  • Curved Conveyor Systems:
  • In curved conveyor systems, the conveyor chain or belt follows a curved path. Segment sprockets must be designed to accommodate the curvature of the conveyor and ensure smooth engagement with the chain or belt. Customized segment sprockets with teeth profiles optimized for curved paths may be necessary for these applications.

  • Inclined Conveyor Systems:
  • In inclined conveyor systems, the conveyor chain or belt operates on an incline. The design of segment sprockets must account for the increased load and forces experienced in inclined conveying. Reinforced materials and robust construction may be required to handle the additional stresses.

Advantages of Using Segment Sprockets in Curved or Inclined Conveyor Systems:

  • Load Distribution: Segment sprockets provide better load distribution, especially in curved or inclined systems, ensuring even wear across the segments and prolonging the sprockets’ life.
  • Customization: Segment sprockets can be customized to match the specific curvature and incline of the conveyor system, providing better performance and reducing the risk of misalignment.
  • Reduced Wear: With proper design and alignment, segment sprockets can reduce wear on the conveyor chain or belt in curved or inclined systems, leading to longer chain/belt life.
  • Smooth Operation: Well-designed segment sprockets contribute to smoother operation in curved or inclined conveyor systems, reducing vibrations and potential disruptions.

It is crucial to work with experienced conveyor system experts or sprocket manufacturers when using segment sprockets in curved or inclined systems. They can provide guidance on the appropriate sprocket design, materials, and configuration to ensure optimal performance and reliability.

By selecting the right segment sprockets for curved or inclined conveyor systems and implementing proper installation and maintenance practices, you can achieve efficient material handling and seamless operation in challenging conveyor configurations.

segment sprocket

Common Applications of Segment Sprockets in Various Industries

Segment sprockets are widely used in different industries for a variety of applications that require easy installation, adjustment, and maintenance of sprockets. Their unique design and advantages make them suitable for various industrial processes and conveyor systems. Here are some common applications of segment sprockets:

  • Conveyor Systems: Segment sprockets are extensively used in conveyor systems for material handling and bulk transport. The ability to quickly replace or adjust sprockets allows for efficient operation and reduced downtime in conveyor applications.
  • Agriculture: In agricultural machinery such as combine harvesters, threshers, and balers, segment sprockets are utilized in the power transmission systems for smooth operation and easy maintenance in demanding field conditions.
  • Manufacturing: Manufacturing processes often employ conveyor systems, assembly lines, and automated machinery where segment sprockets can be found in power transmission setups, facilitating smooth material movement and product processing.
  • Food Processing and Packaging: The food industry utilizes segment sprockets in conveyor systems for moving, sorting, and packaging food products. Their easy maintenance and quick adjustment contribute to maintaining a hygienic and efficient production environment.
  • Mining: In mining applications, conveyor systems are employed to transport bulk materials. Segment sprockets are used in these systems to cope with the heavy loads and enable swift replacement or adjustment when necessary.
  • Automotive: Automotive manufacturing processes use segment sprockets in conveyor systems and assembly lines for handling various vehicle components, optimizing production efficiency, and facilitating maintenance tasks.
  • Recycling: Recycling plants utilize conveyor systems to sort and process recyclable materials efficiently. Segment sprockets aid in this process by allowing easy maintenance and minimizing interruptions in material handling.

These examples demonstrate that segment sprockets are prevalent in industries that rely on conveyor systems, power transmission, and material handling equipment. Their ease of use, quick adjustment, and cost-effectiveness make them valuable components in various industrial settings where frequent sprocket changes or precise sprocket alignment are essential.

It’s worth noting that the specific design and material of segment sprockets may vary depending on the application’s requirements and the operating conditions in each industry. As with any machinery component, selecting the appropriate type of segment sprocket for a particular application is crucial to ensuring optimal performance and longevity.

China factory Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group  China factory Excavator Undercarriage Parts PC360 Excavator Sprocket 208-27-31221 Sprocket Segment Group
editor by CX 2023-10-17