China Custom Sprockets Segment D51ex-12steel Standard or Made to Drawing Undercarriage Parts Hardened Tooth Sprockets

Product Description

Bulldozer Sprocket Segment Group
 

Product Description

Product: Sprocket and Segment
Material: 35MnB
Production Process: Casting/Forging
Surface Hardness: HRC50-60; depth : 4-10mm
Color: Black, Yellow or Customized 
Compatible Machine:  Excavator/Bulldozer 
Certification: ISO9001
Deliver time:  7-15 days after contrast established 
Offer customized Service : Yes

 

Detailed Photos

 

Main Feature

 

  • Through professional quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistance to avoid bending and breakage.
  • Produced in advance machining center and vertical CNC turning machine for precision requirements.
  • strict quality management ensures the effective and stable products.

 

    Dozer Excavator Part No.

    Komatsu PC40,PC60-1,PC60-5,PC90,PC100-3,PC120,PC200-3,PC300-3,D4D, etc.
    Cat E70B,E100B,E120B,E180,E200B,D3C,D3K,D5H,D6M,D6N,D6D,D5B,D7G,D7R,D8R,D8N, etc
    Hitachi EX40,EX60-1,EX60-6,EX70,EX100,EX120,EX200-1,EX220-1,UH083,UH07-7, etc
    Hyundai R55-7,R255-7,R250,R290,R305-7,R200, rtc.
    Sumitomo SH120,SH200,SH280,SH300,SH430, etc.
    Samsung SE210,SE210-3,SE280,SE350-2, etc.
    Volvo EC210,EC240, etc.
    Kobelco  SK200,SK07-2,SK100,SK120,SK220-3,SK220-1,SK300,SK310,SK320, etc.
    Daewoo DH55,DH220-3/5,DH300,DH330-3, etc.
    PS: The models above are just for reference, we can’t list all models here. We can supply more products as your requirements.

     

     

    Company Profile

    Establised in 2007, CZPT always insist on quality first, service first, continuously introduce new equipment, improve products quanlity and increase production capacity.
    Among them, forged bucket teeth, as 1 of the main products of Gold Forging, can match most brands on the market, and the R&D department is also committed to developing new bucket teeth to adapt to different brands of excavators, such as Cat, Komatsu, Volvo, and mini excavators, etc.

     

    Packaging & Shipping

    FAQ

    1. You are a trader or a manufacture?
    We are an industry and trade integration business, our factory located in HangZhou ,and our sales department is in City centre of HangZhou.

    2. How can I be sure the part will fit my excavator?
    Give us correct model number/machine serial number/ any numbers on the parts itself. Or measure the parts give us dimension or drawing.

    3. How about the payment terms?
    We usually accept T/T or L/C. other terms also could be negotiated.

    4. What is your minimum order?
    It depends on what you are buying. Normally, we don’t have MOQ request.

    5. What is your delivery time?
    If don’t stock in factory : 20 days . If there are any parts in stock , our delivery time is only 0-7 days.

    6. What about Quality Control?
    We have a perfect QC system for the perfect products. A team who will detect the product quality and specification piece carefully, monitoring every production process until packing is complete, to ensure product safety into container.

    7. Can offer the sample ?
    For forged bucket teeth we can offer free sample, but the clients need bear the freight. 

     

    Type: Undercarriage
    Usage: Special Excavator, Mining Excavator
    Bucket: Backhoe
    Samples:
    US$ 100/Piece
    1 Piece(Min.Order)

    |

    Order Sample

    Customization:
    Available

    |

    Customized Request

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    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    segment sprocket

    Materials Used for Manufacturing Segment Sprockets and Their Properties

    Segment sprockets are manufactured using various materials, each chosen for its specific properties and suitability for the intended application. The choice of material affects the sprockets’ durability, strength, and resistance to wear and environmental factors. Here are some common materials used for manufacturing segment sprockets and their properties:

    • Steel: Steel is one of the most widely used materials for segment sprockets due to its excellent strength, durability, and wear resistance. Carbon steel and alloy steel are commonly utilized. These sprockets are suitable for heavy-duty applications and can withstand high loads and abrasive environments.
    • Stainless Steel: Stainless steel segment sprockets are highly corrosion-resistant, making them ideal for applications where exposure to moisture or chemicals is a concern. They are commonly used in food processing, pharmaceuticals, and outdoor environments.
    • Plastic: Plastic segment sprockets are lightweight, corrosion-resistant, and quieter compared to metal sprockets. They are commonly used in conveyor systems where reducing noise and weight is essential. However, they may have limited load-carrying capacity and may not be suitable for heavy-duty applications.
    • Nylon: Nylon segment sprockets offer good wear resistance, low friction, and high impact strength. They are often used in applications where self-lubrication is beneficial, such as in low-speed and low-load conveyor systems.
    • UHMWPE (Ultra-High-Molecular-Weight Polyethylene): UHMWPE segment sprockets possess excellent wear resistance and low coefficient of friction, making them suitable for applications involving abrasive materials. They are also self-lubricating, reducing the need for additional lubrication.
    • Acetal (Polyoxymethylene or POM): Acetal segment sprockets offer good mechanical properties, low friction, and resistance to moisture and chemicals. They are commonly used in conveyor systems and material handling equipment.
    • Cast Iron: Cast iron segment sprockets are known for their high strength and durability. They are commonly used in heavy-duty applications, especially in environments where shock loads and high temperatures are present.

    The choice of material for segment sprockets depends on factors such as the application’s load requirements, operating conditions, environmental factors, and desired performance characteristics. Proper material selection is crucial to ensuring the sprockets’ longevity, efficiency, and reliability in the specific machinery or equipment.

    When selecting segment sprockets, it’s essential to consult with manufacturers or industry experts to determine the most suitable material that matches the application’s needs and optimizes the overall performance of the conveyor system or machinery.

    segment sprocket

    Identifying Signs of Wear, Fatigue, or Damage in Segment Sprockets

    To ensure optimal conveyor performance and prevent potential failures, it is essential to regularly inspect segment sprockets for signs of wear, fatigue, or damage. Here are some indicators to look out for:

    • Tooth Wear: Check for signs of wear on the sprocket teeth. Excessive wear may lead to a mismatch with the chain or belt, affecting the smooth motion of the conveyor system.
    • Cracks or Fractures: Inspect the sprockets for any visible cracks or fractures, as these can compromise the sprocket’s structural integrity and lead to catastrophic failure.
    • Deformation: Look for any signs of deformation or bending in the sprocket body. Deformed sprockets may cause chain misalignment and affect the conveyor’s overall performance.
    • Corrosion: In corrosive environments, check for signs of rust or corrosion on the sprocket surface. Corrosion can weaken the sprocket and reduce its lifespan.
    • Excessive Noise or Vibration: Unusual noises or vibrations during conveyor operation can indicate issues with the sprockets. Investigate the source and address any problems promptly.
    • Chain or Belt Wear: Monitor the condition of the chain or belt that interfaces with the sprockets. Excessive wear on the chain or belt may be a sign of problems with the sprockets.
    • Poor Conveyor Performance: If the conveyor system experiences frequent jams, misalignment, or slowdowns, the sprockets could be a potential cause. Investigate and resolve the issues as needed.

    When to Replace Segment Sprockets:

    The replacement schedule for segment sprockets depends on various factors, including the operating conditions, maintenance practices, and the specific material used in the sprockets. As a general guideline:

    • Regularly scheduled maintenance: Incorporate sprocket inspections into routine maintenance tasks to identify any signs of wear or damage early on.
    • Replace worn or damaged sprockets: If any signs of wear, fatigue, or damage are detected during inspections, promptly replace the affected sprockets to prevent further issues.
    • Follow manufacturer recommendations: Adhere to the manufacturer’s guidelines regarding sprocket replacement intervals and maintenance procedures.
    • Consider environmental factors: In harsh environments or high-temperature applications, sprockets may require more frequent replacement due to accelerated wear.
    • Monitor performance: If the conveyor system experiences frequent breakdowns or reduced efficiency, assess the condition of the sprockets and consider replacement if necessary.

    Regular inspection, maintenance, and timely replacement of worn or damaged segment sprockets are crucial for the smooth and reliable operation of the conveyor system.

    segment sprocket

    Can You Explain the Working Principle and Function of a Segment Sprocket?

    The working principle of a segment sprocket is based on its unique design, which allows it to be easily assembled, adjusted, and mounted onto a shaft without the need for complete disassembly of the system. The segment sprocket consists of two or more individual segments that fit together around the shaft.

    Working Principle:

    • Segmented Construction: The segment sprocket is divided into multiple pieces that can be split in half or separated into smaller segments.
    • Mounting Mechanism: Each segment is equipped with bolt holes or clamping features that allow it to be secured onto the shaft using bolts or clamps.
    • Adjustable Positioning: The split design of the segments enables them to be positioned and adjusted independently along the shaft, ensuring precise alignment with the roller chain or belt.

    Function of Segment Sprockets:

    Segment sprockets are utilized in various applications where frequent sprocket replacement, adjustment, or maintenance is required. The primary functions and advantages of segment sprockets include:

    • Easy Installation and Replacement: The segmented design simplifies the installation process as each segment can be mounted individually onto the shaft, making it easier to fit the sprocket into tight spaces or constrained environments.
    • Quick Adjustment: The adjustable positioning of the segments allows for fine-tuning of the sprocket’s alignment, which is particularly beneficial in conveyor systems where precise sprocket positioning can optimize power transmission and reduce wear on the chain or belt.
    • Minimizing Downtime: When maintenance or replacement is necessary, segment sprockets can be disassembled and reassembled rapidly, reducing system downtime and increasing operational efficiency.
    • Cost-Effectiveness: In applications that require frequent sprocket changes or adjustments, the use of segment sprockets can be cost-effective in the long run due to reduced labor and maintenance costs.

    Segment sprockets find extensive use in conveyor systems, material handling equipment, agricultural machinery, and other applications where the ability to quickly replace or adjust sprockets is advantageous. However, in high-speed or heavy-duty applications, traditional solid sprockets may still be preferred for their higher load-carrying capacity and durability.

    In summary, the working principle and function of a segment sprocket revolve around its split construction, which allows for easy assembly, adjustment, and replacement. This unique design provides practical benefits in applications that require frequent sprocket changes and precise alignment with roller chains or belts.

    China Custom Sprockets Segment D51ex-12steel Standard or Made to Drawing Undercarriage Parts Hardened Tooth Sprockets  China Custom Sprockets Segment D51ex-12steel Standard or Made to Drawing Undercarriage Parts Hardened Tooth Sprockets
    editor by CX 2023-11-29