Excavator EX300 Sprocket
Sprocket For Excavators
|PC20,PC30,PC40, PC60-5-6-7, PC100, PC120, PC130, PC240, PC200-1-3-5-6, PC220-1-3-5, PC300-3-5, PC300-6,PC4001-3-5, PC400-6; PC650,PC800,PC1100
|EX30,EX40, EX60, EX150, EX100M, EX100, EX120, EX150,EX200-1-2-3, EX300-1-3-5, EX300-6,EX330,EX350,EX400, EX870.UH08, UH07 ,ZAX200,ZX230 ZX250 ZX330 ZX350
|E70,E110B,E120B, E200B (E320), E240 (MS180), E300B,E325, E330;E345,E385
|DH55, DH220, DH280,DH320,DH400,DH500
Advantage of Excavator Track Drive Sprocket
|1.Thousand of sprocket is suitable for 1-10 tons excavator, Digger, and special machienry.
|2.Visible casting technology and optimized structure design to reduce stress concentration and prevent casting defective.
|3.Independent researched material and special heat treatment to guarantee proper hardness and effective
|4.harded depth, resulting in excellent wear resistance for longer life
Founded in 2008, HangZhou CZPT Engineering Machinery Co., Ltd. is located in HangZhou city, ZheJiang province, near to HangZhou port with convenient transportation. Our company is a professional manufacturer and exporter of undercarriage parts for excavators and bulldozers in China.
Our main products include track roller, top roller, idler, sprocket, track shoe, track links, track group, track bolt with nut, bucket, bucket link, teeth, and cylinder ect. These parts are applied for Caterpillar, Komatsu, Hitachi, Kato, Daewoo, Hyundai, Sumitomo, Samsung, Kobelco, and Mitsubishi. With more than 12 years’ development, our company have all kinds of production lines, professional technicians and skillful workers, making sure our products with high quality and competitive price. We passed the certification of ISO9001-2000, quality management procedures are conducted in accordance with international standards.
Now all our products are exported to Southeast Asia, the Middle East, Europe, North and South America, Australia, and Africa and so on. We are enhancing the market share. “Mutual benefit” is our promise and value. We’d like to supply you with high quality products and professional after-sales service. We sincerely welcome you to join us for mutual development and a prosperous future!
|Hardened Tooth Surface
|Toothed Portion Shape:
Preventing Wear and Damage to Segment Sprockets during Conveyor Operation
To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:
- Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
- Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
- Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
- Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
- Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
- Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
- Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
- Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
- Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.
By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.
Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.
Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?
Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.
- Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
- Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
- Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
- Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
- Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
- Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.
Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.
It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.
Choosing the Right Size and Pitch of a Segment Sprocket for Your Application
When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:
- Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
- Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
- Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
- Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
- Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
- Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
- Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
- Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.
Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.
Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.
editor by CX 2023-12-15