China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket

Product Description

Product Description

This product is a high-quality item originating from the factory itself. It is crafted using specific steel and exquisite hot die forging technology. The optimized heat treatment and quenching processes ensure precise dimensions, high strength, and a long lifespan for the product.

Every detail of the product showcases the superior quality of the materials and the CZPT of the craftsmanship. We offer a one-stop shopping experience that includes quality assurance, durability, and lightning-fast delivery. Packaging options for the product include a cardboard box or a wooden box.

This product is a testament to the perfect blend of quality materials and skilled workmanship.

FAQ

  1. Are you a trader or a manufacturer?
    We are an integrated industrial and trade enterprise.
  2. How can I determine if the part is suitable for my excavator?
    Please provide us with the correct model number/machine serial number/any part numbers. Alternatively, measure the parts and provide us with dimensions or drawings.
  3. Payment terms, how are they structured?
    We typically accept T/T (Telegraphic Transfer) or L/C (Letter of Credit). Other terms can be negotiated as well.
  4. What is your minimum order quantity?
    It depends on what you are buying. Generally, we do not have a minimum order quantity requirement.
  5. “What time is your delivery time?”
    If the factory has no stock: 20 days. If there is any part in stock, our delivery time is only 0-7 days.
  6. Quality control?
    We have a comprehensive quality control system in place, producing perfect products. A dedicated team carefully inspects product quality and specifications, monitoring each step of the production process until packaging is completed, ensuring the safe entry of products into containers.
  7. Can samples be provided?
    For certain products, we can provide free samples, but the customer needs to cover the shipping costs.
  8. Do you have accessories for various brands and models in your company?                                     we can provide you with accessories for various brands and models. You just need to let us know the brand, vehicle make or product model, or the part number.

  
Details information of SHXIHU (WEST LAKE) DIS.I bulldozer undercarriage spare parts

Model  

Track Link

 

Track Roller single

Track Roller double

Top Roller

Idler Xihu (West Lake) Dis. Wheel

 

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After-sales Service: 6 Month
Warranty: 6 Month
Type: Excavator Bucket
Application: Excavator
Certification: CE
Condition: New
Samples:
US$ 52/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

segment sprocket

Replacing Traditional Sprockets with Segment Sprockets in Conveyor Systems

Yes, it is possible to replace traditional sprockets with segment sprockets in a conveyor system. However, there are certain considerations and steps to follow when making this transition:

Compatibility:

Before replacing traditional sprockets with segment sprockets, ensure that the new segment sprockets are compatible with the conveyor system’s chain or belt type. Segment sprockets come in various tooth profiles and designs, and it’s essential to select segment sprockets that match the existing chain or belt specifications.

Number of Segments:

Consider the number of segments needed to replace the traditional sprocket. The number of segments should be determined based on the load-carrying capacity and the conveyor system’s requirements. Each segment contributes to the overall load distribution, so the number and placement of segments are critical for even wear and improved performance.

Alignment:

Proper alignment is crucial for the smooth operation of the conveyor system. When installing the segment sprockets, ensure they are precisely aligned with the chain or belt to avoid misalignment issues that could lead to premature wear and reduced efficiency.

Maintenance:

Understand the maintenance requirements of the segment sprockets and implement a regular maintenance schedule to ensure their longevity and optimal performance. Regular inspections and timely replacement of worn segments are essential to avoid any operational disruptions.

Benefits of Segment Sprockets:

Replacing traditional sprockets with segment sprockets can offer several advantages:

  • Improved Load Distribution: Segment sprockets distribute the load more evenly across the segments, reducing wear on individual teeth and extending the sprocket’s life.
  • Easy Replacement: In the event of wear or damage, individual segments can be replaced without having to replace the entire sprocket, saving on maintenance costs.
  • Customization: Segment sprockets can be customized to suit specific conveyor configurations and application requirements, offering improved performance and efficiency.
  • Longevity: With proper maintenance, segment sprockets can provide extended service life, leading to increased productivity and reduced downtime.

Consultation:

If you are considering replacing traditional sprockets with segment sprockets, it is advisable to consult with experienced conveyor system experts or sprocket manufacturers. They can provide valuable insights, assess the compatibility of the segment sprockets with your conveyor system, and offer recommendations for a smooth and successful transition.

Overall, replacing traditional sprockets with segment sprockets can be a beneficial upgrade, provided the new sprockets are well-suited for the application and the installation is done with precision.

segment sprocket

Can Segment Sprockets be Used in Food Processing and Packaging Conveyors?

Yes, segment sprockets can be used in food processing and packaging conveyors, provided they meet certain criteria and adhere to specific industry regulations. Food processing and packaging conveyors require sprockets that comply with strict hygiene and safety standards to ensure the integrity of the food products being handled.

Key Considerations:

  • Materials: Segment sprockets used in food processing conveyors should be made from food-grade materials that are non-toxic, corrosion-resistant, and easy to clean. Stainless steel or other FDA-approved materials are commonly used.
  • Sanitary Design: The sprockets should have a smooth, sanitary design without crevices or areas where food particles can accumulate. This helps prevent contamination and facilitates easy cleaning.
  • Surface Finish: A polished surface finish on the sprockets reduces the risk of bacterial growth and makes them more resistant to food residue adherence.
  • Low Lubrication Requirements: In food processing environments, it’s essential to use lubricants that are food-safe and approved for incidental contact with food. Some segment sprockets are designed for dry or low-lubrication applications to minimize the risk of lubricant contamination.
  • Compliance: The sprockets should comply with industry regulations such as FDA (U.S. Food and Drug Administration) and EU regulations for food contact materials.
  • Cleanability: Easy disassembly and reassembly of the conveyor system’s components, including the segment sprockets, facilitate thorough cleaning and sanitation procedures.

Segment sprockets are commonly used in food processing and packaging conveyors where precise indexing and smooth motion are required. They are suitable for various applications, including sorting, aligning, diverting, and merging food products during processing and packaging operations.

It’s essential to work with conveyor system manufacturers or suppliers with experience in food-grade equipment to ensure that the segment sprockets and the entire conveyor system meet the necessary food safety standards. Regular inspection, maintenance, and cleaning of the sprockets and the conveyor system as a whole are crucial to maintain the required sanitary conditions in food processing environments.

segment sprocket

Choosing the Right Size and Pitch of a Segment Sprocket for Your Application

When selecting a segment sprocket for your application, it’s crucial to consider several factors to ensure proper fit and optimal performance. Here are the steps to help you choose the right size and pitch of a segment sprocket:

  1. Identify the Chain or Belt Type: Determine whether your conveyor system or machinery uses a roller chain or a timing belt. The sprocket’s pitch and tooth profile must match the chain or belt type for effective power transmission.
  2. Check the Chain or Belt Specifications: Refer to the manufacturer’s documentation or specifications to find the pitch, width, and tooth profile of your chain or belt. This information is essential for selecting a compatible segment sprocket.
  3. Calculate the Sprocket Teeth: To ensure smooth power transmission, the number of teeth on the segment sprocket should be proportional to the number of links or cogs on the chain or belt. The formula for calculating the number of teeth on the sprocket is: Sprocket Teeth = (Chain Pitch / Sprocket Pitch) x Number of Chain Links.
  4. Determine the Segment Sprocket Diameter: The diameter of the segment sprocket affects the speed ratio and torque transmission. Choose a sprocket diameter that matches your application’s requirements for speed and torque.
  5. Consider Load Capacity: Evaluate the load-carrying capacity of the segment sprocket based on your application’s maximum load requirements. Ensure that the sprocket can handle the weight and stress imposed during operation.
  6. Assess Material and Environmental Factors: Select a segment sprocket made from suitable materials that can withstand the environmental conditions, such as temperature, humidity, and chemical exposure, in your application.
  7. Customization Options: If your application has specific requirements that cannot be met with standard segment sprockets, consider whether customization options are available to tailor the sprocket to your needs.
  8. Consult with Experts: If you are uncertain about the appropriate size and pitch of the segment sprocket for your application, seek advice from experts or consult with the sprocket manufacturer to ensure a proper match.

Choosing the right size and pitch of a segment sprocket is crucial for achieving efficient power transmission, minimizing wear on the chain or belt, and prolonging the sprocket’s service life. Proper sprocket selection ensures smooth operation and reduces the risk of premature failures and downtime in your conveyor system or machinery.

Remember that segment sprockets are designed to offer flexibility and easy replacement, which is particularly beneficial in applications where frequent sprocket changes are required. Regular maintenance, proper lubrication, and periodic inspection are essential to maintaining the sprocket’s performance and extending its longevity in your specific application.

China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket  China Custom Excavator Undercarriage Bulldozers Teeth Rim Wheel Gear Segment Sprocket
editor by Dream 2024-04-23