China Custom CZPT PC60/PC75/PC80/PC90/PC100/PC120/PC130/PC150 Excavator Bulldozer Sprocket Segment Group 201-27-11530/201-27-41110/204-27-21610/21p-27-K1110

Product Description

Product Description

Material steel alloy
Surface hardness HRC45-55
Technique Forging casting
warranty time 2000 working hours
Certification ISO:9001/14001
Finish smooth
Color black or yellow
MOQ 20 pieces
Delivery time within 30days after contract established

 
• For track-type machines ranging from 1 to 300 tons. 3, 4, 5 and 6 teeth.
More than 80 different segment groups, to match any chain or application.
 
• YSM segments are through hardened for improved wear resistance.
High surface, depth and core hardness means CZPT segments provide long wear life, resistant to bending, breakage and maximum hardware retention.The bolt-on design reduces your machine downtime.
 
• Segments are hot forged for optimum internal grain flow
Through hardened for high surface hardness (HRC > 50) and tough core (HRC 45)
Specific low alloyed boron steel is used to achieve high rdenability
Precise design and accurate machining of the mounting surfaces ensure best performance

 

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Company Profile

We produce high performance and reliability track rollers used for crawler type heavy equipments, such as excavators, dozers, applicable forCATERPILLAR, KOMATSU, HITACHI, DAEWOO, KOBELCO, SUMITOMO, HYUNDAI, Samsung, Volvo, MITSUBISHI.

Track roller must holds the weight of equipments along with load, it requires precision strength and durability.

Our track roller for excavators are specially designed, engineered and manufactured for high impact applications. Bulldozer track rollers are designed for applications that call for the maximum wear resistence.

We use good material to ensure quality and consistency.

Our heat treatments process provides hardness in high wear areas, and elastic core to resist shock and impact loads.

Strict quality management aims to produce effective and stable products, and meet customer’s demand.

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After-sales Service: 1 Year
Warranty: 2000 Working Hours
Type: Crawler Excavator
Size: Large-Scale
Certification: ISO9001: 2000
Condition: New
Customization:
Available

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Customized Request

segment sprocket

Preventing Wear and Damage to Segment Sprockets during Conveyor Operation

To ensure the longevity and optimal performance of segment sprockets in conveyor systems, it is essential to implement preventive measures to prevent wear and damage. Here are the key steps to prevent wear and damage to segment sprockets during conveyor operation:

  • Proper Lubrication: Ensure that the segment sprockets are adequately lubricated with the appropriate lubricant. Proper lubrication reduces friction between the segments and the conveyor chain or belt, minimizing wear and prolonging the sprockets’ life.
  • Regular Inspections: Conduct routine inspections of the segment sprockets to check for signs of wear, damage, or misalignment. Regular inspections help identify any issues early, allowing for timely maintenance or replacement.
  • Debris Removal: Keep the conveyor system and segment sprockets clean from debris, dirt, and contaminants that can cause premature wear and damage. Regularly clean the sprockets and the entire conveyor system to prevent the buildup of foreign particles.
  • Alignment Checks: Ensure the segment sprockets are properly aligned with the conveyor chain or belt. Misalignment can lead to uneven wear and accelerated damage to the sprocket segments.
  • Optimal Chain Tension: Maintain the conveyor chain or belt at the appropriate tension level. Excessive slack or overtightening can cause extra stress on the segment sprockets and result in premature wear.
  • Replace Worn Segments Promptly: Monitor the wear of the sprocket segments and replace any worn or damaged segments as soon as they reach their recommended wear limits. Prompt replacement helps avoid further damage and ensures the sprocket’s continuous performance.
  • Avoid Overloading: Be mindful of the conveyor system’s load capacity and avoid overloading it beyond its designed capabilities. Excessive loads can lead to accelerated wear and damage to the segment sprockets.
  • Operational Temperature: Monitor the operating temperature of the segment sprockets, especially in high-temperature environments. Operating within the recommended temperature limits helps prevent material degradation and premature wear.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s maintenance guidelines and recommendations specific to the segment sprockets used in your conveyor system. Manufacturers often provide specific instructions for maintenance and care to ensure optimal performance.

By implementing these preventive measures, you can significantly reduce wear and damage to segment sprockets during conveyor operation, leading to extended sprocket life, increased reliability, and minimized downtime.

Remember to schedule regular maintenance checks and promptly address any issues that arise to keep your conveyor system running smoothly and efficiently.

segment sprocket

Noise and Vibration Levels in Segment Sprocket Systems

The noise and vibration levels associated with segment sprocket systems can vary depending on several factors, including the design, material, alignment, operating conditions, and maintenance of the conveyor system. Here are some key points to consider regarding noise and vibration in segment sprocket systems:

  • Noise Levels:
  • Segment sprocket systems, when properly designed and maintained, can operate with relatively low noise levels. The noise is primarily caused by the interaction between the sprocket teeth and the conveyor chain or belt. To reduce noise:

    • Use high-quality segment sprockets made from materials with noise-dampening properties.
    • Ensure proper alignment of the sprockets and the conveyor chain or belt to prevent misalignment-related noise.
    • Implement regular maintenance to monitor and address any wear or damage that could increase noise levels.
  • Vibration Levels:
  • Vibration in segment sprocket systems can result from various factors, such as imbalances, misalignment, and uneven wear. Excessive vibration can lead to accelerated wear and reduced system performance. To minimize vibration:

    • Choose segment sprockets with balanced designs to avoid vibration caused by sprocket imbalances.
    • Ensure precise alignment of the sprockets and the conveyor chain or belt to prevent unnecessary vibrations.
    • Monitor the wear of the sprocket segments and replace worn segments promptly to maintain even load distribution and reduce vibrations.
    • Implement regular maintenance checks to identify and address any issues that could lead to increased vibration levels.
  • Noise and Vibration Dampening Measures:
  • Various measures can be taken to dampen noise and vibration in segment sprocket systems:

    • Use noise-absorbing materials or coatings on the segment sprockets.
    • Install vibration isolation mounts or pads to reduce the transmission of vibrations to other components or structures.
    • Implement proper lubrication to reduce friction and dampen noise.
    • Consider using chain or belt tensioners to maintain optimal tension and reduce noise and vibration.

    Impact of Proper Maintenance:

    Regular maintenance is crucial for managing noise and vibration levels in segment sprocket systems. By addressing wear, misalignment, and other issues promptly, you can significantly reduce noise and vibration and ensure smooth and efficient conveyor operation.

    Overall, noise and vibration levels in segment sprocket systems can be controlled through appropriate design, material selection, alignment, and maintenance practices. By paying attention to these factors, you can create a conveyor system with reduced noise, minimal vibration, and improved overall performance.

    segment sprocket

    How Segment Sprockets Interact with the Chain or Belt in a Conveyor System

    In a conveyor system, segment sprockets play a crucial role in the power transmission process, providing the necessary torque to drive the conveyor chain or belt. The interaction between segment sprockets and the chain or belt is essential for smooth material handling and efficient operation. Here’s how segment sprockets interact with the chain or belt:

    • Grip and Traction: The teeth of the segment sprockets mesh with the corresponding links or cogs on the conveyor chain or the teeth of the belt. This meshing creates grip and traction, allowing the sprocket to drive the chain or belt forward.
    • Power Transmission: As the sprocket rotates, it imparts rotational motion to the chain or belt. This motion propels the conveyor and enables the movement of materials along the conveyor path.
    • Alignment: Proper alignment between the segment sprockets and the chain or belt is critical to prevent excessive wear and ensure efficient power transmission. The adjustable positioning of the sprocket segments allows for precise alignment to minimize misalignment-related issues.
    • Smooth Engagement: The split design of segment sprockets facilitates a smooth engagement with the chain or belt during start-up and operation. This reduces shock loading and minimizes stress on both the sprocket and the chain or belt.

    Segment sprockets are commonly used in conveyor systems where frequent adjustments or replacements are required due to wear or system modifications. Their ability to be easily assembled and disassembled enables quick maintenance and minimizes downtime. Additionally, the adjustable positioning of segment sprockets allows for fine-tuning of the sprocket’s alignment, ensuring optimal power transmission and reducing wear on the chain or belt.

    It’s essential to select segment sprockets that match the specifications of the conveyor chain or belt to ensure a proper fit and smooth interaction. Proper lubrication and periodic inspection are necessary to maintain the sprockets’ performance and extend their service life in conveyor applications.

    In summary, segment sprockets interact with the conveyor chain or belt by providing grip, traction, and power transmission. Their adjustable positioning and easy maintenance make them valuable components in conveyor systems, contributing to efficient material handling and minimizing operational disruptions.

    China Custom CZPT PC60/PC75/PC80/PC90/PC100/PC120/PC130/PC150 Excavator Bulldozer Sprocket Segment Group 201-27-11530/201-27-41110/204-27-21610/21p-27-K1110  China Custom CZPT PC60/PC75/PC80/PC90/PC100/PC120/PC130/PC150 Excavator Bulldozer Sprocket Segment Group 201-27-11530/201-27-41110/204-27-21610/21p-27-K1110
    editor by CX 2024-04-09